Sachin Kulkarni

Sachin Kulkarni Email and Phone Number

Staff Engineering Program Manager @ Generac
Sparks, NV, US
Sachin Kulkarni's Location
Sparks, Nevada, United States, United States
Sachin Kulkarni's Contact Details

Sachin Kulkarni work email

Sachin Kulkarni personal email

n/a
About Sachin Kulkarni

Highly focused and result oriented, experienced technical program manager with strong mechanical background in Operations, Manufacturing and Program management with smart working capabilities and proven leadership experiences. Problem Solving. Data driven. Change control. BOM management. Risk Management. Program Launch Readiness. Ramp management. Process oriented. "Get things done" mindset. Adaptability.E-mail: sachinklr73@gmail.comPhone: (+1) 765 775 3969

Sachin Kulkarni's Current Company Details
Generac

Generac

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Staff Engineering Program Manager
Sparks, NV, US
Website:
generac.com
Employees:
4014
Sachin Kulkarni Work Experience Details
  • Generac
    Staff Engineering Program Manager
    Generac
    Sparks, Nv, Us
  • Tesla
    Senior Technical Program Manager - Npi
    Tesla Jul 2023 - Present
    Austin, Texas, Us
  • Tesla
    Technical Project Manager - Npi
    Tesla Jan 2021 - Jul 2023
    Austin, Texas, Us
  • Tesla
    Associate Project Engineer - Npi
    Tesla Dec 2019 - Jan 2021
    Austin, Texas, Us
  • Grote Industries
    Manufacturing Engineer
    Grote Industries Jun 2019 - Nov 2019
    Madison, In, Us
  • Purdue University
    Graduate Assistant
    Purdue University Aug 2018 - May 2019
    West Lafayette, In, Us
    • Responsible for running the academically focused center for supervision of student staff, space management, the development of academic partnerships across campus, and collaboration with Residential Life, clerical and facilities staff.• Communicated frequently with professionals on and off campus to coordinate advertisement, events and reservations for the space• Created a set of new policies, contracts and processes for the smooth functioning of the center
  • Tesla
    Manufacturing Engineering Intern
    Tesla May 2018 - Aug 2018
    Austin, Texas, Us
    • Led the process development of Heat staking from calibration setup to end commissioning in the manufacturing line to increase productivity and reduce cost• Implemented six sigma tools to ensure a Cpk > 1.33 for Heat Staking process• Conducted Design of experiments (DOE) for optimizing heat staking process parameters of time, temperature and depth of stroke to reduce cycle time and enhance quality• Root caused critical yield/cycle time hitters and worked with the team in implementing new process sequences, integrating/testing additional mechanical hardware to improve the yield• Performed operations and troubleshooting of automation equipment, conveyance and vision systems through the manufacturing line• Tested and validated the process with pull force measurements on heat stake welds to maximize yield output• Designed engineering trials and collaborated with NPI to carry out proof of concept process of Heat staking• Created SOP’s and MI’s and trained operators for efficient functioning of the equipment• Installed failure detection stack lights and programmed the PLC logic on Allen Bradley studio 5000• Designed adjustable brackets and fixtures for a vision system and released drawings using GD&T principles• Provided manufacturing engineering support to the production of Model 3 battery module line
  • Volvo Group Trucks Technology
    Mechanical Engineering Co-Op
    Volvo Group Trucks Technology Jan 2018 - May 2018
    Göteborg, Se
    • Managed cold cell engine testing for detecting the fault in the exhaust brake rocker arms causing cold start failures• Inspected, analyzed and modified valvetrain components to investigate the root cause for wear of rocker arms, fuel injectors and camshaft• Addressed piston skirt delamination and scuffing with product development team and ran validation tests for detecting the cause of failure in support with the test engineers• Conducted non-destructive testing (NDT) like Magnaflux inspection on warranty returned components such as pressure cylinder units, cylinder heads to detect cracks and possible causes of failure• Analyzed test cell data using ATI Vision to detect faults and performed engine teardown review post-test• Worked cross-functionally between the machinists, manufacturing line and development for new parts testing
  • Purdue University
    Grader
    Purdue University Aug 2017 - Dec 2017
    West Lafayette, In, Us
    • Graded assignments, quizzes and exams of undergraduate students for ME 365 - Measurements & Control Systems I• Maintained records of the students' grades and uploaded them on a weekly basis
  • Cadsol Services
    Design Engineer
    Cadsol Services Jun 2016 - Apr 2017
    Mumbai, Maharashtra, In
    1) Associate Engineer: Projects• Rotary CAM Design: Analyzed Cams for pharmaceutical equipments using reverse engineering by consolidating the data and plotting the automated cam profile on Autodesk Inventor• Redesigned components for a material handling equipment in a pharmaceutical plant (LPD) with additional exploded views in SolidWorks for a Product Configurator• Blister Layout Generator: Modeled various parts of a blister strip such as stiffener, text embossing, tablets and calculated the cavity contour using empirical relations and formulas. Parameterized the CAD models to handle the scaling of the products and devised an automated drawing template as an output. • Door Configurator: Developed an Inventor based Sheet metal configurator with Door components such as kick plate, push plate, hinges etc for reduced repetitive work of the employees.2) Technical Project Coordinator: Roles and Responsibilities• Handled the overall execution of the projects through cross functional coordination with timely client updates and ensured that the weekly targets were met • Represented CADSOL for a live operation session at ‘Tapasya Engineering Pvt. Ltd’, a pharmaceutical equipment manufacturer, successfully converting a potential customer to a trusted client• Executed rigorous feature testing of a stock keeping application, 'Item Master', for bugs and performance enhancements with its linking with CAD and gave valuable feedback to the development team• Conducted end user training and participated in onsite meetings with clientele throughout the project cycle and into support
  • Esmech Equipment - India
    Mechanical Engineering Intern - Design
    Esmech Equipment - India Aug 2015 - Mar 2016
    Thane, Maharashtra, In
    • Designed a compact 'Single input multiple output (SIMO)' gearbox for a coil strip leveling machine to prevent the failure of the U-joints connecting the shafts and the rollers• Arranged the herringbone gears in a layout of multiple lateral and longitudinal planes to utilize the radial distance between the adjoining shafts, making it compact
  • Saeindia Vjti Racing
    Treasurer
    Saeindia Vjti Racing Oct 2014 - Oct 2015
    • Accounted and processed the monetary activities of VJTI Racing and ensured that the club activities adhered to the budget• Maintained accurate financial records to be reviewed by the administrative faculty operating under the club policies
  • Saeindia Vjti Racing
    Power Train Engineer - Baja South Africa
    Saeindia Vjti Racing Oct 2014 - Oct 2015
    • Built an all terrain vehicle, in a team of 25 students and competed in an international competition in South Africa, where the car was tested for safety, design, acceleration, maneuverability, suspension and endurance.• Led the manufacturing team to successfully execute the timeline of the project and designed fixtures for the in-house fabrication of the space-frame chassis• Carried out design failure modes and effects analysis (DFMEA) to enhance the reliability of the design and reduce the production cost• Designed a custom lightweight two-stage reduction gearbox using an aluminium casting casing to optimize acceleration and speed • Implemented CVT Tuning with a combination of different flyweights and stiffness springs to achieve an optimum shifting of the primary clutch• Validated the components on Ansys using CAE and structural analysis• Ranked 1st in the world representing INDIA and VJTI on an international platform• Lead Driver of Team MOTORBREATH with special acknowledgement from South African race marshals for great maneuvering skill set

Sachin Kulkarni Skills

Mechanical Engineering Solidworks Computer Aided Design Manufacturing Testing Microsoft Office Cad Teamwork Microsoft Excel Project Management Microsoft Powerpoint Microsoft Word Management Leadership Operations Geometric Dimensioning And Tolerancing Autodesk Inventor Design Failure Mode And Effect Analysis Catia Manufacturing Systems Internal Combustion Engines Product Development Kaizen Powertrain 5s Six Sigma Matlab Problem Solving Statistical Process Control Root Cause Analysis Lean Manufacturing Ati Vision Minitab Quality Process Development Process Engineering Failure Mode And Effects Analysis

Sachin Kulkarni Education Details

  • Purdue University
    Purdue University
    Mechanical Engineering
  • Veermata Jijabai Technological Institute (Vjti)
    Veermata Jijabai Technological Institute (Vjti)
    Mechanical Engineering
  • D.G Ruparel College
    D.G Ruparel College
    Higher Secondary Certificate
  • Ies V. N. Sule English Medium School
    Ies V. N. Sule English Medium School
    Secondary School Certificate

Frequently Asked Questions about Sachin Kulkarni

What company does Sachin Kulkarni work for?

Sachin Kulkarni works for Generac

What is Sachin Kulkarni's role at the current company?

Sachin Kulkarni's current role is Staff Engineering Program Manager.

What is Sachin Kulkarni's email address?

Sachin Kulkarni's email address is sk****@****sla.com

What schools did Sachin Kulkarni attend?

Sachin Kulkarni attended Purdue University, Veermata Jijabai Technological Institute (Vjti), D.g Ruparel College, Ies V. N. Sule English Medium School.

What skills is Sachin Kulkarni known for?

Sachin Kulkarni has skills like Mechanical Engineering, Solidworks, Computer Aided Design, Manufacturing, Testing, Microsoft Office, Cad, Teamwork, Microsoft Excel, Project Management, Microsoft Powerpoint, Microsoft Word.

Who are Sachin Kulkarni's colleagues?

Sachin Kulkarni's colleagues are Robert Morris, Shana Rosenthal, Amanda Olivares, Jacob Stroh, Arturo Alejandro Barragán Zamora, Walter Kern, Kari Watson.

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