Sam Whitaker

Sam Whitaker Email and Phone Number

Process Engineer, Level III @ Hunter Douglas, Inc.
Broomfield, CO, US
Sam Whitaker's Location
Broomfield, Colorado, United States, United States
Sam Whitaker's Contact Details

Sam Whitaker personal email

n/a
About Sam Whitaker

I am a motivated Lean Six Sigma practitioner with a mechanical design and manufacturing background. I do well in fast paced production environments and love to get my hands dirty.

Sam Whitaker's Current Company Details
Hunter Douglas, Inc.

Hunter Douglas, Inc.

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Process Engineer, Level III
Broomfield, CO, US
Employees:
2786
Sam Whitaker Work Experience Details
  • Hunter Douglas, Inc.
    Process Engineer, Level Iii
    Hunter Douglas, Inc.
    Broomfield, Co, Us
  • Hunter Douglas, Inc.
    Process Engineering Manager
    Hunter Douglas, Inc. Oct 2023 - Present
    New York, Ny, Us
  • Hunter Douglas, Inc.
    Process Engineer, Level Iii
    Hunter Douglas, Inc. Sep 2020 - Nov 2023
    New York, Ny, Us
    Responsible for leading two process engineering direct reports and fulfilling technical responsibilities in the Honeycomb Stacking area. As a group, we launch new products, complete process improvements, perform sustaining engineering activities, and support the maintenance team in the Slitting, Honeycomb, and Vignette manufacturing areas.
  • Hunter Douglas, Inc.
    Process Engineer
    Hunter Douglas, Inc. Jun 2017 - Sep 2020
    New York, Ny, Us
  • Steelhead Composites
    Lean Six Sigma Black Belt
    Steelhead Composites Jun 2015 - Jun 2017
    Golden, Co., Us
    I lead lean six sigma improvement projects using the DMAIC and DMEDI/DFLSS methodologies. Projects include cost reduction on current products (8% with clear ramp up plan to 25% as production increases), scrap reduction (23% to 1.7%), 5S setup and auditing, and customer focused new product development (corrosion protection).Tools I use on a regular basis are Capability Analysis, MSA/Gage R&R, ANOVA, Regression, Design of Experiment (DOE), Poka Yoke (mistake proofing), Statistical Process Control (SPC).I am also the lead manufacturing/process engineer in the machine shop where I help transition products from design to reality by reviewing designs for ease of manufacture, identifying tooling requirements for new products, designing and fabricating holding fixtures for machining operations, and troubleshooting machine failures.
  • Kenworth Truck Co.
    Manufacturing Engineer
    Kenworth Truck Co. Aug 2013 - Jun 2015
    Kirkland, Wa, Us
    Interior new product development and launch are my areas of responsibility. Duties include developing detailed manufacturing plans, determining tooling requirements, and making design recommendations to optimize assembly and manufacturability. Other responsibilities include managing tooling authorizations for interiors, reviewing engineering drawings and supplier requested design changes, and providing training material to the plants for new product implementation.
  • Kenworth Truck Co.
    Associate Design Engineer
    Kenworth Truck Co. Jan 2012 - Aug 2013
    Kirkland, Wa, Us
    My duties included designing structural components, GD&T review and updates to side extenders and roof fairings, coordinating validation testing with the company’s Technical Center, working with suppliers to implement new products, and creating detailed part and assembly drawings. While working on the side extenders and roof fairing, I evaluated dimensional schemes at the system and component level, and proposed changes to improve dimensional capability. These changes implemented prior to product launch and have had no quality issues.I was also heavily involved with water leak testing. I spent a large amount of time from 8/1/12 to 11/2/12 in the Chillicothe, OH factory troubleshooting water leaks and establishing root cause for all new occurrences. During my time at the plant I also took part in a variety of other activities including process audits, product quality investigations, and troubleshooting factory issue.
  • Grant County Public Utility District
    Mechanical Engineering Intern
    Grant County Public Utility District May 2010 - Aug 2011
    Ephrata, Wa, Us
    Developed performance turbine data sets. Performed space layout studies for major turbine replacement projects. Designed and implemented aluminum framed grating system for fish hatchery.

Sam Whitaker Skills

Six Sigma Manufacturing Mechanical Engineering Geometric Dimensioning And Tolerancing Lean Manufacturing Fmea Microsoft Excel Cad Ptc Creo Minitab Product Development Testing Pro Engineer Engineering Manufacturing Engineering Solidworks Gd&t Root Cause Analysis Continuous Improvement Automotive Windchill Surface Modeling Design Of Experiments 5s

Sam Whitaker Education Details

  • Washington State University
    Washington State University
    Mechanical Engineering
  • Walla Walla Community College
    Walla Walla Community College
    Associate Of Arts (Aa)
  • Ellensburg High School
    Ellensburg High School

Frequently Asked Questions about Sam Whitaker

What company does Sam Whitaker work for?

Sam Whitaker works for Hunter Douglas, Inc.

What is Sam Whitaker's role at the current company?

Sam Whitaker's current role is Process Engineer, Level III.

What is Sam Whitaker's email address?

Sam Whitaker's email address is sa****@****las.com

What schools did Sam Whitaker attend?

Sam Whitaker attended Washington State University, Walla Walla Community College, Ellensburg High School.

What skills is Sam Whitaker known for?

Sam Whitaker has skills like Six Sigma, Manufacturing, Mechanical Engineering, Geometric Dimensioning And Tolerancing, Lean Manufacturing, Fmea, Microsoft Excel, Cad, Ptc Creo, Minitab, Product Development, Testing.

Who are Sam Whitaker's colleagues?

Sam Whitaker's colleagues are Grasiela Ortiz, Holly Kang, Cpp, Manthankumar Prajapati, Luis Carbajal, Karry Frenzel, Pedro Z., Christina Crowe.

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