Sameer Gaikwad

Sameer Gaikwad Email and Phone Number

Digital Automation Technology, Automotive Plant Maintenance ,Technical Services and Projects Head , Leadership positions at FIAT, Volkswagen ,Tata Motors and Titan @ Titan Company Limited
hosur, tamil nadu, india
Sameer Gaikwad's Location
Pune, Maharashtra, India, India
Sameer Gaikwad's Contact Details

Sameer Gaikwad work email

Sameer Gaikwad personal email

About Sameer Gaikwad

Experience is Automotive Factories :Strategic senior leader with core competencies in the domain of Automobiles Production , Plant Maintenance, Automotive Technical Services as well as Digital Transformation ( especially in Engines Plants, Powertrain and vehicle assembly shops ) . I have successfully lead Production and Technical Services Function which is responsible for Maintenance Operations, Projects , Cutting Tool management, Energy Efficiency , Integrated Digital Maintenance management , Digitalization and MES Developing new organization ( Greenfield factory set up to make engines and gear boxes ), Hiring People, Indirect Material and services procurement . I carry proven expertise in maintenance , projects and digitalization of in Engine Shop, Gear Box Shop, Chemical plants and Car Assembly( TCF ) Maintenance.Adept at Production systems of Tata Motors, Volkswagen . Expertise in VWPS, WCQ, Problem Solving, TPM, Defect elimination, Poka-yoke, QCC, Kaizen ,TQM,DWM ,WCM . I have provided leadership to adopt OSHAS, British Safety Council standards, and Dupont Safety Standards to improve industrial Safety. Accredited Energy Manager and Sustainability Champion.Experience in Chemical Factories : Adept in cutting edge digital technologies focusing on Digital Transformations ( IIoT, advance analytics , Industry 4.0 solutions), MES Solutions at Shop floor . Transform business into data driven organizations.Visionary with record of achievement in building and aligning technology with business objectives to achieve value-based results with key focus on returns on investments. In my current role , I am driving industry 4.0 digitalization projects from concepts ,budgets to delivery stage . I evaluate vendor products and offerings which unlocks value to the business , help senior leadership in defining Digital Roadmap .I Work with plant heads to identify Digitalization opportunities ,

Sameer Gaikwad's Current Company Details
Titan Company Limited

Titan Company Limited

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Digital Automation Technology, Automotive Plant Maintenance ,Technical Services and Projects Head , Leadership positions at FIAT, Volkswagen ,Tata Motors and Titan
hosur, tamil nadu, india
Website:
titan.co.in
Employees:
6429
Sameer Gaikwad Work Experience Details
  • Titan Company Limited
    Head Digital Automation And Technology
    Titan Company Limited Oct 2024 - Present
    Hosur, Tamil Nadu, India
  • Upl
    Lead Industry 4.0 ( Digital And Connected Factories )
    Upl Nov 2021 - Oct 2024
    India
    Leading a team in the area of cutting edge digital technologies focusing on Digital Transformations ( IIoT, advance analytics , Industry 4.0 solutions), MES Solutions at Shop floor . Transform business into data driven organizations. aligning technology with business objectives to achieve results with key focus on returns on investments. Responsible for driving industry 4.0 digitalization projects from concepts ,budgets to delivery stage .Evaluate vendor products and offerings which unlocks value to the business , help senior leadership in defining Digital Roadmap .I Work with plant heads to identify Digitalization opportunities .Leading digitalization projects in the field of :Product track and trace based of QR codes and cloud based solution Asset health monitoring using IIOT sensors , ML bases algorithms running in cloudVideo Analytics MES Manufacturing Execution system for OEE and OPE monitoring Enabling plant equipment for I4.0 platforms like PTC Things Wrox, Kepware , Copa Data Creating Production and equipment data pipelines Data analytics for Chemical plants IT OT interface and network security
  • Škoda Auto Volkswagen India Private Limited
    Head Of Technical Services , Dgm - Engine Shop (Region India )
    Škoda Auto Volkswagen India Private Limited Oct 2019 - Nov 2021
    Pune, Maharashtra, India
    I was rated as High Potential High Performance candidate in executive development center . I was selected to Head the Technical Services Function for the Region India , ( Engine Manufacturing Division) of Volkswagen Skoda .Responsible for managing All Technical Services required for green field engine shop ( Robot based assembly lines , Machine Shop , Engine Testing ) . The functions under me are Process Engineering , Maintenance , Spares , Tool Management , Fluids , Indirect Materials , Tightening tools Services , Contracts , budgeting , hiring of team for the new engine shop .My efforts ensured very successful SOP of new engine shop.Successfully created the architecture and structure of Technical Services department . Evaluated and amended few designs of new Engine Shop.New Maintenance Organization designed and got approved from Management . Selected and hired entire maintenance team. Designed Maintenance processes and procedures. Designed maintenance strategy .Guided and directed built up of inventory of spares . Identified and implemented contracts for services and materials required for production and maintenance. Developed eco system for supporting vendors .I was architect of Digital Maintenance Management Software , implemented through Siemens . MES system approval and practical implementation. Machines were interfaced and data pipe lines created for both the projects .New Tools Engineering Organization designed and developed . Selected and hired entire Tool and Coolant engineering team . Designed processes and procedures. Designed Tool Management Contract . Evaluated complex price proposals .Engaged with supplier for complex price negotiations and terms. . Clinched a deal which is economically suitable for company . Planned for training and skill development of new team of engineers , with in India as well as in Europe.Designed and deployed stores of Production Indirect Materials , Cutting Tools , and Maintenance spare parts .
  • Volkswagen India
    Assistant General Manager
    Volkswagen India Jan 2015 - Oct 2019
    Chakan,Pune
    Volkswagen India : Started as AGM Production in Jan 2015 . The main role was to head the Maintenance function of TCF shop as well as new Engine assembly shop . 1.Maintenance Transformation - Highly successful in transforming Maintenance function to achieve world class equipment availability : 99+ % in VW Pune India . I worked in close collaboration of international team of maintenance experts in VW World globally . 2.Utilized skill of people managing in developing trained , skilled, agile and technically competent workforce .3. Unprecedented success in equipment reliability and plant availability achieved by daily steering maintenance strategies like hot stand by , planned maintenance and condition monitoring 4. Optimized spares inventory and rationalized maintenance contracts to reduce maintenance cost . Developed cost-management and monitoring techniques .5. Delivered complex Capex projects like replacement of Assembly Lines in record time by meticulous planning and mission critical coordination. Overhauled , replaced and retrofitted of many production machinery in planned way.6. Took ownership of key critical quality problems and permanently resolved those. Developed mechanism to ensure 100% OK quality delivered by equipment . Implemented tens of poka-yokes. 7. I selected and hired expert team for new engine shop . Imparted training and guidance . This team excelled on every KRA.8. Lead Innovation . Steller achievements in terms of reduction in quality and uptime issues achieved. Products for monitoring overhead busbar health , battery tool torque ,ball screws conditions and equipment start up condition developed .9.Lead and directed the Energy Management and New Safety management initiatives. Zero reportable safety HSE incidences for many years in row.10. Played a effective role in making the shop floor best in class by driving 5S and TPM practices innovation.11. Balanced and harmonious relations with Union established.
  • Tata Motors
    Divisional Manager
    Tata Motors Jul 2011 - Dec 2014
    Engine Plant - Pcbu- Pune
    Highlights:As Divisional Manager - MaintenanceAdministering the overall maintenance and manufacturing operations in entire engine shop30 % reduction in Downtime in Fy 13_14 with major reduction in Maintenance cost ( FCC)Worked closely with production and improved OEE of new and old cylinder block LineReduced rejection on many machines e.g Gun drill break ,Makino Tool break ,Crank roundnessDeployed/implemented and systemized British Safety Council Guidelines – Highest score in IndiaOverseeing the activities related to erection and commissioning of New Engine PlantInstitutionalized system of Maintenance Issue Recurrence Prevention.Root cause analysis - Eliminated 40 issues each in fy11 /12/13Saved few millions by devising solution to revive a cell of old Heller Machines , Many millions saving in 09-10Transformed maintenance department as regards 5S, efficiency and effectiveness.Utilities Management -Central Coolant system , ASUs ,UPS systems 1800 KVA ,LT distribution
  • Tata Motors Car Plant Pune
    Senior Manager
    Tata Motors Car Plant Pune Jul 1999 - Jul 2011
    Tata Motors Car Plant
    As Senior Manager / ManagerOverall maintenance responsibility of Engine Assembly Testing and Cylinder block LinesPivotal role in starting and ramp up of New Crail engine assembly lineBreakdown Recurrence prevention and reliability improvement programs are appreciated at plant level.Product Quality - More than 40 POKAYOKE introduced , 5 CFTs / yearSafety - Machine improvement for Safety of humans –25 Kaizens every year .490 accident free days.Kaizen (Machines/process improvement or change ) - total 350 in last 3 yearsEmployee Engagement (Gallup Champion) - mentoring 5 senior level managers. Top 25% score.Energy conservation – 2 years national level award –
  • Premier Limited ,Machine Tool Division
    Senior Engineer - Machine Tools Production
    Premier Limited ,Machine Tool Division Jul 1993 - Jul 1999
    Chinchwad ,Pune
    Machine Tool Building -CNC and PLC wiring , programing , commissioning and servicing of various machines used in Automobile Industry . Machining Centers , SPM, Gear Hobbing and Gear Shaping Machines .Expert in Mechanical Machine setting , calibration and assembly

Sameer Gaikwad Skills

Emplyoee Engagement Champinion Leadership Quality Management Lean Manufacturing Engines Manufacturing Process Car Manufacturing Operations Engines Manufacturing Maintenace Management Root Cause Analysis Capital Expenditure Plant Safety Standards Preventive Maintennace Operating Budgets 5s Technical Leadership Electronics Factory Automation Electrical Energy Conservation Communication Skills Fmea Team Management Fixed And Variable Cost Management Plant Maintenance Energy Management Total Quality Management Engineering Cross Functional Team Building Plant Engineering Strategy Equipment Selection Quality System Plc Maintenance Strategy Development Maintenance Electricians Accredited Energy Manager Production Management Strategic Leadership Machining Cross Functional Team Leadership Manufacturing Industry 4.0 Climate Change Maintenance Management Tqm Project Planning Torque And Screw Technology Cnc Machine Management Kaizen Elelctrical Safety Maintenance Teambuilding Motivational Leadership Cost Management Continuous Improvement Quality Systems Automation Tpm

Sameer Gaikwad Education Details

Frequently Asked Questions about Sameer Gaikwad

What company does Sameer Gaikwad work for?

Sameer Gaikwad works for Titan Company Limited

What is Sameer Gaikwad's role at the current company?

Sameer Gaikwad's current role is Digital Automation Technology, Automotive Plant Maintenance ,Technical Services and Projects Head , Leadership positions at FIAT, Volkswagen ,Tata Motors and Titan.

What is Sameer Gaikwad's email address?

Sameer Gaikwad's email address is sa****@****ail.com

What schools did Sameer Gaikwad attend?

Sameer Gaikwad attended Maharashtra Institute Of Technology, Savitribai Phule Pune University, Bureau Of Energy Efficiency , Bee , Ministry Of Power Government Of India.

What are some of Sameer Gaikwad's interests?

Sameer Gaikwad has interest in Health.

What skills is Sameer Gaikwad known for?

Sameer Gaikwad has skills like Emplyoee Engagement Champinion, Leadership, Quality Management, Lean Manufacturing, Engines Manufacturing Process, Car Manufacturing Operations, Engines Manufacturing, Maintenace Management, Root Cause Analysis, Capital Expenditure, Plant Safety Standards, Preventive Maintennace.

Who are Sameer Gaikwad's colleagues?

Sameer Gaikwad's colleagues are Rajesh Kannan, Jugal Khira, Shashank Gowda, Logesh Babu, Jeerenthra Prasath G, Dinesh Babu, Mithun Kumar Mondal.

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