Sameer Kokate Email & Phone Number

Pune, Maharashtra, India

I am passionately dedicated to pioneering extraordinary advancements that safeguard lives while concurrently optimizing the financial prosperity of the commercial vehicle industry. Drawing upon my extensive expertise in Quality and Safety testing, I am committed to achieving the dual goals of enhancing safety and driving significant financial growth for.

Pune, Maharashtra, India

• Heading Engine Assembly and Testing Manufacturing in Tata Motors Passenger Car division.
• Instrumental role in establishing World class Model line Nexon BS6, Altroz BS6, 1.05L 3 cyl and India’s most fuel efficient Engine i.e. 25 kmpl. CR4.
• Practice and ensure robust planning & execution processes like DWM, CCAR methodology, annual processes like PDCA, business processes like PCDS, and Knowledge management
• Shop layouts preparation, Design & development of assembly processes, Finalization & development of fixtures, tooling - Planning, Procurement trial & Installation & Proving etc.
• Ensure process engineering strategies and processes are in place to meet KPI in terms of cost, quality delivery targets.
• Drive innovative ideas, Low cost automation to optimize the process & cost, implement to ensuring optimum utilization of the resources.

Pune, Maharashtra, India

• Achieving improvements in Safety, Quality, Delivery, Cost & Morale targets of shop.
• Raise the PSF for any abnormality & defect on line & take short term action & long term action by presenting 5W2H in QRQC.
• Problem solving to achieve the ramp-up volumes on the line – ensuring smooth operations of man, machine, and method. Line balancing for smooth operation & through output.
• Solving production related problems by Why-Why analysis & doing PDCA for the same to find out the permanent counter measure.
• Train the new operator for Safety, Quality, Process, Production 5S on GEMBA
• Prepare Work Instruction for each station which includes Safety Instruction, SOP, Start of Shift Procedure, MIS, MCO, Quality Alert, Process Reaction, Inspection Sheet & Training record.

Pune, Maharashtra, India

• Meeting the timely (Daily/Weekly/Monthly etc) production and dispatch targets.
• Managing the workload of personnel and motivation to them.
• Capacity Planning, Effective utilization of equipment to Achievement of Goal.
• Optimum use of resources & equipment’s to identify & quarantine all Non-Confirming products & ensure disposition action.
• Establish the system to monitoring daily rejection & development of target for reduction in defects.
• Consumable monitoring and Cost reduction in it.

Pune, Maharashtra, India

Served as Graduate Trainee Engineer - Manufacturing Heavy diesel engine assembly & testing used for Genset, Marine in Greaves Cotton Diesel Engines Unit.Leading a team of 50 people consisting of Staff and team members.