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Experienced mechatronics and control systems professional from the automotive OEM and Tier-1 R&D space with decade-long experience. Skilled in control theory, control software development, machine learning, optimization, system identification, signal processing, automotive electronics, and electrical drive systems. A passionate engineer with a great sense of responsibility, commitment, pragmatic attitude, and driven personality. Interested in collaborations in technology startup space, consultancy, developing control systems in MATLAB, Simulink, Stateflow, and SimScape environment and digital twins using Python. Functional Expertise and Skills:- Machine Learning algorithms in MATLAB (Linear & Logistic regression, neural network, clustering, anomaly detection) - Understanding of complex systems, system dynamics, accurate control systems- Experience of working with multidisciplinary team of engineers, achieving system performance and providing apt solutions within boundaries. - Proficient in control systems, physics-based modeling, simulation, and numerical analysis- Automotive powertrain control system design and rapid control prototyping (RCP) using MATLAB, Simulink and Stateflow, and INCA for calibration and testing, CAN communication - State estimation using observers and signal processing, complex filtering (quadrature sampling), FIR & IIR filters, sampling and digitization, data acquisition and simulation using dSPACE systems - MicroAutoBox- Requirements elicitation, requirements specification, system- and product-level requirements management, vehicle dynamics analysis, motor and controller sizing, system level architecture and planning for 2W, 3W, and 4W applications - Worked with various electric machines in the past and have contributed to development of controllers-electronic hardware and firmware. - Experience with various electrification applications - Clutch control using Brushed-DC motor, ISG control using BLDC & field excited synchronous machines, and Traction control using SynRM. - Experience as a systems engineer where I was the owner of the ISG system and led a systems-application team. - Experience as an independent technical consultant for various startups: 1. DeepTech EV Powertrain platform 2. Cloud Kitchen Automation platform 3. Python-based MBD over cloud SAAS platform 4. Electrification of a Gas Station using Hybrid microgrids utilizing VRFB grid, Li-ion grid, main grid and solar grid 5. Electrification of a 4W for South East Asia market application 6. NESA proprietary solution for Finance and Banking industry
Confidential
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Technical Product Development - Cost EngineeringConfidential Sep 2024 - PresentIndia, Japan, Usa, ChinaI have developed an electro-mechanical component through evaluation, specification and detail design. In the next step, I am leveraging China-sourcing, Localization of Manufacturing, in-house quality improvement as a value addition to bring the product costs down. -
Technical Product Development - R&D, Systems EngineeringConfidential Sep 2023 - PresentIndia, Japan, UsaEngineering Disruptive Technologies for Building Components and SystemsAs an innovation engineer specializing in the intersection of technology, user experience, and electro-mechanical systems, I drive product innovation and development in the building components and systems sector. Leading a global team of domain experts, I excel in managing complex projects from ideation to prototype development, ensuring each product meets rigorous standards and exceeds expectations.Key Responsibilities: - Product Innovation: Spearhead innovative solutions that integrate cutting-edge technology with practical applications, adhering to the latest building codes and industry standards.- Leadership: Direct and mentor a diverse design team and prototype workshop, overseeing research, evaluation, specification, detail design, and prototyping activities.- Systems Engineering: Lead comprehensive systems engineering efforts, including requirements elicitation, specification, and detailed engineering processes.- Process Development: Establish and implement robust systems engineering processes tailored for the creation of disruptive products, ensuring efficiency and effectiveness.- Research and Development: Conduct thorough research, develop proof-of-concepts, and perform detailed data analysis to validate product concepts and drive innovation.- Product Collateral Development: Create essential documentation and collateral for products throughout their development lifecycle, including intellectual property disclosures.- Project and Team Management: Manage projects and teams effectively, coordinating quarterly budget planning to align with strategic goals and project timelines.With a commitment to excellence and a passion for disruptive technology, I am dedicated to pushing the boundaries of what's possible in building components and systems. Connect with me to explore innovative solutions and collaborate on projects that shape the future of the industry. -
Partner And Technical ConsultantNesa Innovation Labs May 2022 - PresentPune, Maharashtra, India• Product Roadmap and Strategies for Managing Innovation • Proposal Development, Customer Engagement, Business Development, Budgeting, Planning, Execution and Delivery Advisory Role - Product Design, Engineering Design, Requirements, System Architecture, Hardware, Software, Testing & Validation, Compliance, Series Production • Technical Advisor - At a Thailand based Energy Company deploying a Hybrid (LI-Ion + VRFB) ESS System for Electrification of a Gas Station in South-East Asia Region • Technical Advisor - At an innovation driven deep tech startup developing electric powertrains using Switched Reluctance and Synchronous Reluctance Machines
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Systems Engineering Consultant - Control System Framework, Systems Engineering And Iso26262Chara Technologies May 2022 - PresentBangalore Urban, Karnataka, India• Requirements Elicitation from relevant stakeholders and Specifications - EV Traction Motor and Controller • Product and System level specification - EV Traction Motor and Controller • Technical feasibility report and technical proposal • Development: Vehicle Dynamics Calculations and Analysis for motor sizing for Electric Vehicle applications - 2W, 3W and 4W -
Technical ConsultantBanpu Innovation & Ventures Nov 2022 - Jul 2023Thailand• 4-Wheeler Electric Vehicle Platform Specification and PRD Development • Technical Specification Analysis for Electric Powertrain System - Traction Motors, Controllers, VCU, Battery, BMS, OBC, DC/DC and related systems.• Technical Project Management for Li-Ion and Vanadium Redox Flow Battery (VRFB) based Hybrid Energy Storage System (ESS) • Flagship project on Business Process Automation to unlock productivity and improve efficiency -
Development Consultant - Mechatronics, Controls And System DesignRebel Foods May 2022 - Sep 2022Mumbai, Maharashtra, IndiaReliability Improvement For An Induction Pan Control System- Provide expert knowledge and consultancy towards solving control system problems encountered in an induction stove for its transition from prototype stage to production stage- Develop control system requirements, performance and stability criterion for multiple control loops including motion control, fluid flow control, current control and temperature (heating) control - Based on the outcome of the controller study, requirements and present constraints, advanced control techniques were proposed to resolve detected issues- Developed operation sequence, control strategy and calibration method for different SKU category - Increased hardware and software reliability, and thereby increased product quality -
Application DeveloperCollimator May 2022 - Aug 2022Texas, United StatesModelling and Simulation: Li-Ion Battery and Battery management system• Project was split into two phases - Low Fidelity and Moderate Fidelity Modelling Battery Modeling • Model battery based on datasheet inputs. Management System Modelling• Monitoring of battery parameters - Voltage, Current and Temperature • Estimation of SOC, SOH • Control of charging and discharging current Load Modeling• Modelling the motor, drivetrain, and accessories as a single load from a predefined lookup table -
Control Systems And Signal Processing Specialist, Drive ElectronicsBosch Engineering And Business Solutions Sep 2020 - May 2022IndiaControl and signal processing algorithm - research and development - for sensor-less position estimation of comfort actuator drive systems. -
Lead Engineer, Controls And Systems EngineeringSedemac Mechatronics Dec 2016 - Jul 2020Pune Area, India- Controls and systems engineering for sensor-less Integrated Starter Generator (ISG) for 2W and 3W vehicles- Research, Rapid Control Prototyping and Development: 3 Phase Electrical Machines - Motoring and Generation - Execution: ISG project concept stage to series-production - Team Development: Application Engineering for ISG - Technicians, SW Engineer, HW Engineer, Systems Engineer, Test Engineer - Process Development Contributions: Systems Engineering, Application Engineering, Requirements, Electronic Hardware Schematics, Board Layout, Prototyping, Casing, Firmware Development, Failures, RCAs, EOL Test Rig and Test Sequence, DFMEA, Reviews, SPTR audit, Testing and Validation - Lab, DVP, CUFT, Field. - Performance, Stability and Reliability improvement initiatives with impactful results -
System Engineering ManagerTata Motors Sep 2014 - Dec 2016Advanced Technology, Erc, Tata Motors Ltd., PuneTransmission Automation and xEV control systems -
Post Graduate Engineer TraineeTata Motors Sep 2014 - Dec 2014Transmission, Erc, Tata Motors Ltd., PuneRoad load data analysis for commercial vehicle using matlab -
Research Intern, OncologyPhilips Jan 2013 - Jul 2013Bangalore, IndiaExperimental Study of HIFU-Mimicked Mild Hyperthermia on Phantoms for Cervical Cancer Treatment -
Summer Internship, ElectrificationGeneral Motors May 2012 - Jul 2012Bangalore, IndiaSimulation of Controller software on dSPACE Real-Time Systems
Sanjay Patel Education Details
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Engineering Design With Specialization In Automotive Engineering -
Engineering Design With Specialization In Automotive Engineering -
The D. G. Ruparel College, Mumbai.Science -
I. B. Patel Vidyalaya School, Goregaon, MumbaiSecondary School Certificate (X)
Frequently Asked Questions about Sanjay Patel
What company does Sanjay Patel work for?
Sanjay Patel works for Confidential
What is Sanjay Patel's role at the current company?
Sanjay Patel's current role is Disrupting Real Estate | Technical Product Developer | Mechatronics, Systems & Controls, Model Based Design, Physics and Math Modeling and Simulation | Bosch | Sedemac | Tata Motors | IIT Madras.
What is Sanjay Patel's email address?
Sanjay Patel's email address is sa****@****mac.com
What is Sanjay Patel's direct phone number?
Sanjay Patel's direct phone number is +186520*****
What schools did Sanjay Patel attend?
Sanjay Patel attended Indian Institute Of Technology, Madras, Indian Institute Of Technology, Madras, The D. G. Ruparel College, Mumbai., I. B. Patel Vidyalaya School, Goregaon, Mumbai.
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Sanjay Patel
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Sanjay Patel
Business Leader I Growth I Transformation I Startup I Financial Services I Fin-Tech I Information ServicesMumbai Metropolitan Region1polaris.co.in
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