Sanjeev Kumar Email & Phone Number

Melbourne, Victoria, Australia

DGL Chemical Manufacturing manufactures some of its own proprietary brands as well as specializing in custom chemical contract manufacturing for unique client needs in many industries, from dangerous and hazardous chemical solutions, to food, agriculture, temp control and much more.Roles and Responsibilities:* Planning & Execution to ensure the smooth and Safe operations of Plant at One/two Sites * Managing the formulations team and achieve the daily/ weekly production targets* Recruiting & training the new formulators as per the company standards* Co-ordinate with all the stakeholder to achieve the goals* Ensure safety procedure are followed as per SOP and Manufacturing Specifications* Planning of Preventive shutdown of equipment's to avoid the breakdown* Review of the Manufacturing specifications and change them as per requirements* Conducting the toolbox meetings* Regular Health checkup of equipment's and spare to maximize the production* Record of Safety incidents inn Safety Champion* Ensure Work orders are released on time to avoid in delay of production* Co-ordination with Warehouse team to supply and stage adequate raw materials* Regular meetings with all the stakeholders (Quality Control / NPD/ Warehouse/ Customer Service and Dispatch) for smooth operations* Review the PID and recommend for any changes in new ongoing projects in Plant* Record of Maintenace jobs in Upkeep - CMMS (Computerized Maintenance Management System)* Conduct HAZOP studies for each maintenance job* 5S implementation in the plant* Maintain safe working environment

India

March 2011 - September 2017 (Assistant Manager - Deputy Manager and then Production Manager) Worked on day-to-day smooth plant operations and reducing the downtime. Achieve the daily, weekly and monthly production targets Conduct the routine meeting with all stakeholders (Raw Material/ Paper Machine/ Chemical Recovery Plant / Effluent treatment Plant / Quality Control) Process improvement projects Record of daily, weekly and monthly downtime Why Why analysis of Major and Minor breakdowns along with Maintenance Departments Cost reduction by optimization of process, chemicals and utilities. Data Analysis of issues/problems in the plant  Focus on process and quality improvement activities. Support and lead improvement efforts through process and product trials, provide advice and service to improve process efficiencies, product quality and cost,  Devise new approaches for determining solutions to improve problems encountered. Conduct new chemicals in pulp mill trials and related processes, equipment, instruments, raw materials, and other special studies as required. Make planning for up gradation and innovation of the process and equipment along with machine suppliers to improve the general health of the equipment's and introduce a new technology which will suit to our requirements and improve the product quality at lower cost. Active member of Total Preventive maintenance Active member of 5S, Kaizen, Jishu Hozen, Autonomous Maintenance, Preventive Maintenance Lead the Project involved in upgradation of Pulp Mill from 150 TPD Bleached Pulp to 350 TPD Bleached Pulp Very good Understanding of PID and Material and Energy balance to design the plant equipment. Experience of ECF bleaching Production and use of Calcium Hypochlorite on site/ Production of Chlorine Dioxide

India

Executive - Pulp Mill (Process) January 2010 – February 2011, I was fully responsible for shift level of Pulp Mill Operation at Ballarpur industries Ltd., Unit Shree Gopal, Yamunanagar. Responsible for smooth operation of Batch Digesters, Screening & Washing Plant, Bleach plant with CEopD1D2 sequence. Collect information about the maintenance breakdowns related to mechanical, electrical and automation In case of any breakdown in shift related to Pulp Mill Operation, advise and suggest the procedures to set right the process In case of product quality problems change the parameters which suits to the quality requirements according to the customer’s need Coordinate with respective maintenance engineers of mechanical, electrical and process control to make changes in the equipments operating parameters according to the needs and problem being faced Participate in meeting with seniors of all discipline, for example process, electrical and mechanical and automation for the problems normally being faced in previous operations and make planning to set right those problems Participate in meeting with Safety and Environmental Department to ensure that all the safety and environmental norms are per the government regulations is being maintained properly.

India

After completing my bachelor's in chemical engineering, I joined Kuantum Papers Ltd. and worked at Pulp Mill Department from December 2007 - December 2009, and I was fully responsible for day to day plant operations at Kuantum Papers Ltd. Responsible for smooth operation of Continuous Digesters, Washing Plant, Oxygen Delignification Plant, Hot Stock Screening System, Blow Heat Recovery Plant, Bleach plant with CEopH1H2 sequence. Record the maintenance breakdowns related to Mechanical, Electrical and Automation and Communicate to respective department. Troubleshooting regarding the shift level problems for Quality and maintenance. Change the process parameters to achieve the quality requirements according to the customer’s requirement. Participate in meeting with seniors of all discipline, for example process, electrical and mechanical and automation for the problems normally being faced in previous operations and make planning to set right those problems. Attend day to day Planning Meetings with operation and Maintenance staff to keep the plant running smoothly. Participate in meeting with Safety and Environmental Department to ensure that all the safety and environmental norms are per the government regulations is being maintained properly. Active member of the projects undertaken to convert the manual plant in Automation. Prepared the PID with the help of engineering department. And executed the conversion of manual plant to Automation with Rockwell Automations.

Bachelor Of Engineering - Be, Chemical Engineering

Activities and Societies: Volleyball, Member of Hostel Student Canteen Committee, Football

High School, Chemistry/ Physics/ Mathematics