Saravanakumar Subramanian Email & Phone Number

Seasoned Mechanical Engineer with over 20 years of experience in the automotive industry, specializing in production management, quality management, and lean manufacturing. Currently serving as the Manager of Service Quality at Royal Enfield, where I lead the development and implementation of the Shoki Rydo Kanri methodology to enhance service quality across India.Professional Journey • Royal Enfield: Successfully led roles including Manager of Quality Management Office and Deputy Manager of Production. Instrumental in ramping up production from 100 to 1200 units per day, managing union challenges, and fostering a culture of continuous improvement. Implemented Shoki Rydo Kanri methodology in new product development, significantly improving key metrics. • Rane Madras Limited: Held roles such as Senior Executive in Manufacturing Engineering, MRP Controller, TQM Coordinator, and Production Supervisor. Implemented lean manufacturing techniques, managed production shifts, and achieved quality awards like the Deming Award and JQM Medal. Recognized for excellence in lean manufacturing with a 1st prize in the CII SMED competition. • Ford India Private Limited: Started career as an ACT Apprenticeship Trainee in Supplier Technical Assistance, coordinating supplier programs for Ford Fusion and Ford Fiesta models.Key Skills • Lean Manufacturing: Expertise in VSM, Man-Machine Chart, Line Balancing, SMED • Quality Management: Proficient in TQM, Shoki Rydo Kanri, and various quality improvement methodologies. • Data Analytics: Skilled in data-driven decision-making and Power BI. • ERP Systems: Extensive experience with SAP PP for MRP control and production management. • Project Management: Proven ability to manage large-scale projects, including production ramp-ups and new product developments.Achievements • Production Efficiency: Led initiatives that increased production efficiency and reduced rejection costs at Royal Enfield. • Awards : Recipient of the 1st prize in CII SMED competition • Union Management: Successfully handled union challenges, ensuring continuous supply and production. • Lean Implementation: Worked closely with Japanese consultants to implement lean production systems and achieve significant operational improvements.Education • Master of Engineering in Manufacturing Engineering from Madras Institute of Technology (2019-2021) • Bachelor of Engineering in Mechanical Engineering from Madras Institute of Technology (2008-2013) • Diploma in Mechanical Engineering from Sankar Polytechnic College (2001-2004)

Listed skills include 5S, Kaizen, Automotive, Lean Manufacturing, and 4 others.