Saravanan Ramesh

Saravanan Ramesh Email and Phone Number

Senior Manager - Development Engineering | NPD | Manufacturing Engineering | SPM & Automation | Lean | EV & Renewable Energy Enthusiast @ River
Saravanan Ramesh's Location
Chennai, Tamil Nadu, India, India
Saravanan Ramesh's Contact Details

Saravanan Ramesh work email

Saravanan Ramesh personal email

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About Saravanan Ramesh

Accomplished and focused professional with Tooling & Mechanical engineering as curriculum, and 16 years of global, multi-cultural teamwork experience in Tooling, Manufacturing Engineering & Process Engineering departments, driving New Tooling Developments, New Product development, Process Improvements, SPM & Automation system developments, and Lean implementation, to help organizations improve on productivity & cut cost by reducing wastes in processes. With proven technical & managerial abilities, I am looking forward for dynamic roles closely associated to Top & Bottom-line goals for the betterment of organization and self.

Saravanan Ramesh's Current Company Details
River

River

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Senior Manager - Development Engineering | NPD | Manufacturing Engineering | SPM & Automation | Lean | EV & Renewable Energy Enthusiast
Saravanan Ramesh Work Experience Details
  • River
    Senior Manager - Development Engineering
    River Sep 2024 - Present
    Bengaluru, Karnataka, India
  • Tempel A Worthington Steel Company
    Manager - Center Of Excellence (Automation | Spm | R&D | Tooling & Process Standardization)
    Tempel A Worthington Steel Company Sep 2023 - Sep 2024
    Chennai, Tamil Nadu, India
  • Tempel
    Manager-Tool Engineering (High Speed Stamping Dies | Notching | Over Molding | Die Casting)
    Tempel Nov 2021 - Oct 2023
    Chennai, Tamil Nadu, India
    • Provide pre-sales technical details on tooling process/feasibility, DFM & cost inputs to sales team to prepare quotes for new products involving progressive tooling, blanking, notching, over molding, die casting & miter cuts.• Lead Design & development of Tools, molds for all new business wins along with Indian and overseas suppliers.• Drive the tool & mold prove-out at supplier location and Tempel facility in-line with PPAP requirement & Tempel Tool prove-out guidelines.• Provide technical/design support to address issues faced in press shop & tool maintenance.• Visit customer sites for all critical quality complaints and provide improvement solutions to eliminate recurrence.• Review, Categorize & Develop Tooling supplier & associated production equipment suppliers from India, China, Taiwan & Japan with Special focus on EV motor core manufacturing & Renewable Energy Customers.
  • Tempel
    Sr. Engineer To Manager–Manufacturing Engineering, Npd, Project Management & Lean
    Tempel Mar 2013 - Nov 2021
    Chennai, Tamil Nadu, India & Changzhou, Jiangsu, China.
    Key Responsibilities –NPD & Project Management:• Provide pre-sales tech. details on Mfg. process/feasibility, DFM & cost inputs to sales team for new products involving riveting, welding, core assembly, fabrications, forging, machining & painting.• Design & develop Tools, Fixtures, SPMs, and Automation systems for new wins.• Evaluate, shortlist, and develop suppliers on Engineering front for child parts involving fabrication, rotor shaft forgings, Machining, plastic over molding, aluminum die castings, painting & powder coating.• Collaborate with suppliers to conclude on the best process to meet cost, quality, and delivery needs.• Create and follow-up on timelines for all new projects, escalate and address potential deviations & update to customers weekly.• Understand Part drawing, create PFD, PFMEA other related documents for PPAP with CFT.• Facilitate PPAP audit/joint inspection as per AOI and obtain customer approval for mass production.• Establish a Lean manufacturing process for new part & hand it over for regular production internally & at Supplier.• Liaison with Sales team to create new business opportunities by forward integrating customer’s next process.Key Responsibilities – Manufacturing Engineering:• Identification of areas for improvement (Projects) and prepare concept solutions in 3D. Make presentation (ROI) and obtain management’s approval.• Lead the improvement project through detail drawing preparation, manufacturing, outsourcing, assembly (mechanical, pneumatics, hydraulics, electricals) & Prove-out• Represent Tempel with QA team for any customer complaints, analyze the problem at customer end, propose CAPA, process improvements to eliminate Quality Defect.Key Responsibilities - Lean:• Conduct time and motion study & take necessary action to improve M/C utilization, optimize man utilization & reduce operator fatigue. • Lead and deploy Business Excellence best practices throughout the organization involving CFT members.• Training.
  • Faiveley Transport
    Senior Engineer - Production Engineering
    Faiveley Transport Aug 2012 - Mar 2013
    Hosur Area, India
    1. Develop Prototypes to Support R&D Activities (Sheet metal, casting, machined parts, etc.) 2. Design and Manufacture Tools, Fixtures (Welding / Assembly / Inspection fixtures) for New Products launched & develop automated test rigs for Assembly testing.3. Prepare Process Flow Chart for New Tooling Manufacturing, Follow up, receive and validate the Tooling and handover to production department for serial production use.4. Implement Lean Manufacturing Concepts like KANBAN, SINGLE PIECE FLOW at all Assembly Stations.
  • Godrej & Boyce Mfg. Co. Ltd.
    Senior Executive - Tooling And Production Engineering
    Godrej & Boyce Mfg. Co. Ltd. Jul 2008 - Aug 2012
    Chennai Area, India
    Key Responsibilities – Tool room In-charge:1. Manage preventive maintenance of press tools, fixtures for production without stoppages.2. Design modification and improvements in press tools & fixtures for better production.3. Manpower, Cost and Working Capital Management of Tool room department.4. Fixtures Designing and manufacturing for Welding SPMs.5. Horizontal Deployment of Improvements done in Cluster Companies.6. Update Tool History Card and Analyze tool breakdowns and implement CAPA.7.Implement 5S, Kaizen and QC initiatives. Conduct Weekly Safety Training to Operators.Key Responsibilities - Production Engineering & New Product Launches:1. Identification of Areas for improvement in Production lines – analyzing the Takt time, Cycle time and potential cost savings that can be obtained. Preparation of concept drawing and getting approval for the identified projects.2. Lead the improvement project through detail drawing preparation, manufacturing, outsourcing, assembly & testing, observation & feedback, after trial improvements, formal handover and ‘before-after’ presentation.3. OEE improvement by implementing TPM and SMED.4. Prepare, discuss and present Technical Details for machinery procurement under Capacity Expansion Projects.5. Conduct Manufacturing Feasibility study for all New Product proposals and propose any need for design updates that will lead to efficient manufacturing of the product.6. Prepare Process Flow Chart & Shop floor equipment layout for new product manufacturing.7.Design and Develop necessary Press Tools and fixtures and handover to manufacturing department after successful Pilot Production Run with NPD signoff form.

Saravanan Ramesh Skills

Manufacturing Lean Manufacturing Engineering Kaizen Process Improvement Machine Tools 5s Continuous Improvement Manufacturing Engineering Automation Fmea Iso Mechanical Engineering Kanban Ppap Machining Tool And Die Roll Forming Autodesk Inventor New Product Implementations Industrial Engineering

Saravanan Ramesh Education Details

Frequently Asked Questions about Saravanan Ramesh

What company does Saravanan Ramesh work for?

Saravanan Ramesh works for River

What is Saravanan Ramesh's role at the current company?

Saravanan Ramesh's current role is Senior Manager - Development Engineering | NPD | Manufacturing Engineering | SPM & Automation | Lean | EV & Renewable Energy Enthusiast.

What is Saravanan Ramesh's email address?

Saravanan Ramesh's email address is sr****@****pel.com

What schools did Saravanan Ramesh attend?

Saravanan Ramesh attended Dr Mgr Educational And Research Institute, Nttf (Nettur Technical Training Foundation).

What are some of Saravanan Ramesh's interests?

Saravanan Ramesh has interest in Skating, Economic Empowerment, Education, New Technologies, World Politics, War History, Science And Technology.

What skills is Saravanan Ramesh known for?

Saravanan Ramesh has skills like Manufacturing, Lean Manufacturing, Engineering, Kaizen, Process Improvement, Machine Tools, 5s, Continuous Improvement, Manufacturing Engineering, Automation, Fmea, Iso.

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