Sean O'Reilly Email & Phone Number

Lexington, Kentucky, United States

Propulsion, Body, and Other Engineering Manager

Lexington, Kentucky

ITW StampTech Fasteners is a Tier 2 automotive supplier that provides engineered fastening solutions using drawn metal stampings, in-die tapping, and cold-headed fasteners for the North American automotive industry.• APQP Project Leadero Leads new project opportunities focused on drawn metal stampings and cold-heading manufacturing processes through the entire product life-cycle.o Project leader responsibilities include gathering customer input via customer meetings, print interpretation, and analysis of relevant engineering standards.o Before projects are awarded, responsible for design review, confirming manufacturing feasibility and capacity, providing manufacturing costs and suggested pricing to sales, and generating manufacturing prints (2D and 3D).o In the pre-production buildup, responsible for managing project timelines, completion of APQP documentation, and DVP&R testing.• Operations Support and Process Improvemento Heavily involved in plant and division-level process improvement activities as both project member and project leader. o Works with plant quality team as the engineering resource for root cause analysis, FMEA, risk assessment and management, quality improvements, and IATF 16949 & ISO 9001 audits. o Responsible for technical presentations at customers and tech shows.

Wausau, Wisconsin Area

• NPD (New Product Development) Project Leadero Led multiple projects from inception to production as part of the company’s NPD processo Directed cross-functional team to deliver $3 Million organic growth project between Wausau, India, and Chinao Maintained Accolade project management software to gather and update all project deliverableso Provides bi-weekly updates to VP level management on project statuso Initiated and approved PPAP documentation for all purchased componentso Worked with 3rd party regulatory agencies to obtain necessary certifications• Engineering Customer Request for Service (RFS) leado Interacted directly with customers for CAD, performance, and mechanical related questionso Implemented new systems and tools to reduce backlog from 1800 to 300 over the course of 2016.o Provided weekly reports to engineering team leaders on backlogo Modified drawings and 3d models in SolidWorks and DraftSight to supply to customerso FEA (Finite Element Analysis) of structural members and systems for validationo Created multiple Excel and OneNote tools to improve customer service responses to engineering questions• Manufacturing support for two North American manufacturing facilitieso Implement rapid problem solving techniques in daily interactions with shop flooro Provide engineering presence on the floor for face to face problem solvingo Deviate, approve, or otherwise support castings, machinings, paint, and material compliance questions from manufacturingo Develop and test new paint materials through ASTM B117 salt fog testing, adhesion testing, and vendor testing

Manchester, New Hampshire

• Performed engineering related tests for the purpose of FDA approval. The tests included both testing and editing preliminary test procedures, as well as finalized tests for FDA approval.• Maintained a detailed engineering notebook as part of potential patent claims.• Worked with senior engineers to create tests for the purpose of furthering our prototype designs.

Master Of Engineering - Meng, Engineering/Industrial Management

Bachelor Of Science (B.S.), Aeronautical Engineering

Education record