Siva Kumar Email & Phone Number

Hosur, Tn, In

Bengaluru, Karnataka, India

Hosur, Tamil Nadu, India

Daily Production Plan updates from all customers and job card creation till dispatch.Ensuring on-time delivery. Giving daily production planning to production operators.Ensuring the daily production plan vs target achieved.Daily Conducted sunrise meeting to all operators, Discuss about previous day production, rejections, critical points & Present day Production plan.Reports creation for daily production, quality documents, and Delivery challans.Monitoring and adjusting schedules as per customer urgency.Checking of Stock register is updated regularly. Material requirements calculations. Cross verification of stock consumption with actual production. Tracking the wastage/scrap and report the same to MD.Maintaining 5S at workplace to ensure proper safety to operators.Implementing, monitoring & documentation of quality-control parameters such as paper, gum & wire purchased.Weekly once Machine maintenance & repairing of equipments.Communication with suppliers, customers, transporters, maintenance personnel.

Hosur

Distribution of work load to Operators in order to achieve daily production target. Planning day to day production to achieve maximum production. Conduct daily morning meeting for Operators discussing about previous day activities and production quantities.Preparing production versus rejection trend analysis weekly once.Handling of scrap generated from the process and reporting to superior.Effective implementation of kaizen activities in regular frequency.Planning for preventive maintenance in advance manner to all machineries and tools.Maintaining 5S all time in shop floor.Documentation of production reports on daily basis for ISO audit.Implemented and maintaining maintenance dashboard on daily basis.Utilization of manpower accurately. Troubleshooting and solving technical problems. Handling skilled manpower and administration of shop floor. Analysis of daily tool consumption and generation of production reports. Ensured proper housekeeping and coordinating with workers.TPM, KAN-BAN system, lean manufacturing. Arranging certain training programs to enhance productivity using improvement techniques such as 5'S and TPM.Fool proof System (POKA YOKE), 7+QC (2tools) tools.Training program of OHSAS.

Bangalore

Introduction of 5S implementation on shop floor.Daily Preparation of DC & Invoice for Batteries.Daily checking of all incoming materials.Preparation of Burner Codes, Jig Boxes Code & Lines Code.Preparation of SOP and Work instructions.Maintaining records for daily assembly and plate cutting production & rejection, plate thickness, element compression, initial assembly check sheet, quality inspection check sheet, power failure records.Daily preparation of Control chart for element group compression datas.Monthly preparation of Pie chart for plate thickness datas.Conducting training to operators about product quality, improvement of production & safety precautions.

Bangalore

Introduction of 5S implementation on shop floor.Daily Preparation of DC & Invoice for Batteries.Daily checking of all incoming materials.Preparation of Burner Codes, Jig Boxes Code & Lines Code.Preparation of SOP and Work instructions.Maintaining records for daily assembly and plate cutting production & rejection, plate thickness, element compression, initial assembly check sheet, quality inspection check sheet, power failure records.Daily preparation of Control chart for element group compression datas.Monthly preparation of Pie chart for plate thickness datas.Conducting training to operators about product quality, improvement of production & safety precautions.

Hosur

Over all 1 year 4 month of strong experience in AUTO MACHINERY manufacturing process.Preparing and implementing action plans effectively to maximize overall equipment efficiency of machines.Simultaneously working towards productivity and quality improvement through Kaizen activities. Organizing quality circles in department. Encouraging activities for new product development. Examine the needs for training and provide on the job training to departmental personnel. Hands on ex Hands on experience-2 details:Handling of Nylon Sandwich feeding belt, which is used to move the carton box from one place to another place in the auto folder gluer machine.Handling of V Belts (A, B, C, D Types) used to couple the machine, cast iron v pulley to motor pulley.Handling of Timer belts used in the counter section of auto folder gluer machine side, this is mainly coupled with the servo motor.Handling of PVC nylon conveyor belts (3 ply, 4 ply, and 5ply) used in the delivery section of auto folder gluer machine. The belt selection based on the load requirement.Handling of Teflon belts used in the carton box drying oven conveyors.

Hosur

Over all 1 year 3 months of strong experience in Lead acid battery manufacturing.Ensure optimal utilization of resources such as Man, Machine & Material.Responsible for work allocation for all subordinates and supervision Manpower Handling.Ensure that production targets are met & production plans are flexible enough to achieve in time on time.Take corrective and preventive actions based on rejections and customer complaints.Ensure adherence to quality parameters during the manufacturing process.Scrap control in various stages of the process.Preparing the Control plan, Potential Failure Mode Effect Analysis (PFMEA) for the Process. Continuous Improvements in the Department to improve the Productivity, Quality & Reduce the Process Cost by Implementing Kaizens.Giving Training to all the supervisors, operators & workers about 5S, Kaizens, Poka yoke implementation, Single Minute Die Exchange (SMED), My Machine concept (TPM).