Sonya Lyons Email & Phone Number

United States

Bethesda, Md, Us

Bethesda, Md, Us

Pittsburgh, Pennsylvania, Us

Charlotte, Nc, Us

Lawrenceville, New Jersey, Us

• Maximize efficiency of floor space and operator movement of product rooms, storage rooms, and aid in the facilitation of new room construction.• Review of Batch Production Records for accuracy using ERP Inventory System (Microsoft AX and WHMS)• Update Change Requests for Standard Operating Procedures and Batch Records.• Advise and create progress-tracking tools.• Equipment Qualification of new and existing equipment.

Gillingham, United Kingdom, Gb

• Product Development and Implementation, Including Validation, Component and System Level Testing. • Facilitate Design Reviews, DFMEA, Print Approvals, and Engineering Changes.• Construct Prototype Assemblies for customer’s Test and Advertising needs.• Aid in supplier problem solving activities, new development, and the implementation of new suppliers to Delphi.• Work with suppliers and customers to acquire PPAP.• Support and correct manufacturing issues using Six Sigma problem solving tools.• Provide Estimating and Make vs Buy Assessment on product, material and location.• Support Run at Rate and Capability Activities at Manufacturing Facilities.• Support Customer Pilot and Ramp Up Activities at OEM Manufacturing Locations.• Provide assistance to Warranty Issues and Quality Concerns with OEM Manufacturing Facilities.• Part Approval Process of Class A Surface Components.• Provide Customer with Presentation Material, Prototypes, and Sample Material for Executive Level Reviews.• New Development of component level parts and processes with suppliers. These processes include injection molding, insert molding, screw forming, stamping, screen printing, UV curing, and coining.• Maintain Cost Savings Estimates and tracked activities.• Assist Manufacturing in PFMEA reviews and Lean Manufacturing Activities.• Release new materials and maintain detailed Electronic Bill of Material (EBOM).• Team Member tasked to move an airbag manufacturing line from Mexico to China.

Gillingham, United Kingdom, Gb

• New Product Development and Management, including all validation and planning of component and system level testing. • Customer support of development projects and served as a technical expert for the subject of Inflation Induced Injury to GM and Delphi internally.• Work with Suppliers extensively on product development, tooling design, material selection, DFMEA review, and engineering changes.• Responsible for Air Bag Cushion integrity using new inflator technology through use of Gas Flow Dynamics and Thermal Dynamics.• Direct applications and product support to Delphi facilities in Korea, China, Mexico, Germany, and the US.• Work with suppliers to improve efficiencies on textile fabric weaving, propellant manufacturing, casting, injection molding, aluminum extruding, and metal drawing.• Perform and Evaluate Destructive and Non-Destructive Tests.• Support Quote Teams in material selection and cost estimation.• Support Manufacturing in Lean Manufacturing applications.• Create and Release Technical and Material Specifications.• Provide Problem Solving assistance direct to Manufacturing, Suppliers and OEM.

• Manage two Direct Reports • Maintain and Inspect Quality Assurance of Government and Commercial Products. • Implement Inventory Control and Bar Code System for Existing and Future Product.• Conduct Routine Dimensional Checks on Product at Various Stages of Completion. • Revise AutoCAD Drawings.

• Maintain a variety of engineering activities, including: standards development and verification, estimating and application to manufacturing work documents, computer processing of all related production / quality documentation. • Flight Support Research Report