Steve Fox

Steve Fox Email and Phone Number

Operations Manager at Rio Tinto @ Rio Tinto
london, london, united kingdom
Steve Fox's Location
Greater Perth Area, Australia
Steve Fox's Contact Details

Steve Fox personal email

n/a
About Steve Fox

Experienced Operations Manager with a demonstrated history of working in the mining & metals industry. Strong operations professional skilled in ISO 14001, Workplace Safety, Reliability Engineering, Safety Management Systems, and Root Cause Analysis.

Steve Fox's Current Company Details
Rio Tinto

Rio Tinto

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Operations Manager at Rio Tinto
london, london, united kingdom
Website:
riotinto.com
Employees:
23052
Steve Fox Work Experience Details
  • Rio Tinto
    Operations Manager
    Rio Tinto May 2019 - Present
    Greater Brockman Operations
  • Forico Pty Limited
    Site Manager - Long Reach Mill And Port Facility
    Forico Pty Limited Dec 2016 - Apr 2019
    Management of woodchip mill and export shipping terminal. Responsible for entire operation - encompassing operations, maintenance and ship loading functions.Rationalise workforce by creating a new organisational structure and transitioning from a contract labour force to owner operator. Implement positive cultural change, vision and technical advancement. Implement sustainable environmental solutions across site to maintain environmental licence to operate.
  • Roy Hill
    Manager Operations & Metallurgy
    Roy Hill Apr 2012 - Nov 2016
    Perth, Australia
    Develop the processing fundamentals of a green fields mine from Bankable Feasibility Study to an operational plant. Engage a Project Management Contractor and an Engineering Procurement and Construction Contractor to design and build a 55 million tonne per annum processing plant and stockyard. Accountable for an operating budget of circa $110 million per annum. Provide data to, and meet with, representatives of the project investors and banking organisations to update and provide surety on the project development and viability. Assume the Registered Manager duties as an alternate on a regular basis. Establish and implement Safe Systems of Work.Created the department organisational structure and financial and operational budgets for the life of mine. Developed operational readiness plans for the structured growth and success of the project. Produced and implemented a commissioning and ramp-up production schedule. Established and implemented metallurgical test work regimes to provide levels of confidence for plant design and equipment selection as well as product quality for investor and marketing purposes. Successfully led the processing department in all Independent Technical Engineer and Debt Raising enquiries to provide technical and organisational information and data. Evaluation and selection of business systems for use across multiple disciplines and implementation of LEAN systems into a new organisation. Built a positive safety and operational culture with an emphasis on margin maximisation via productivity gains rather than austerity measures. Representative on AMIRA International projects to develop an international standard for the measurement of Transportable Moisture Limits for Iron Ore Fines and Moisture Reduction Techniques within ore handling plants. Member of the Australian Standards Committee for iron ore sampling and analysis.
  • Fortescue Metals Group
    Manager Processing
    Fortescue Metals Group Aug 2011 - Apr 2012
    Christmas Creek
    Lead the processing department through an aggressive ramp up schedule to deliver 23 MTPA to market. Manage an owner/operators team of 65 staff and three contracting companies (approximately 90 people) responsible for the operation and maintenance of the processing plant and stockyard/train load out. Assume the Registered Managers duties on a routine basis and statutory responsibilities.Established automated production reports and delay accounting systems to better control operations, increase efficiency and highlight areas for improvement. Reduction of train load times from an average of 15 hours per train to less than 4 hours per train resulting in significant benefits to the supply chain. Optimisation of stockyard operations including the handling of 5 MTPA of third party ore. Champion the implementation of the Major Hazards program and embed into the culture of three different organisations. Ramped up production rate from 9.6 million tonnes annualised to 19.2 million tonnes annualised in an 8 month period.
  • African Minerals Ltd
    Manager Processing
    African Minerals Ltd Dec 2010 - Jul 2011
    Sierra Leone
    Lead the processing department in a green fields iron ore operation from procurement through commissioning and into production. Develop department financial and operational budgets and employ and train unskilled national staff to operate fixed and mobile plant. Work closely with our projects team to influence both Mining and Processing Department infrastructure and capital projects. Design, build and manage the Mine Laboratory and develop the team to operate the facility.Took the Processing Department from a bare pad of earth to a fully operational $19 million crushing and screening facility producing saleable product in 3 months. Developed and implemented all operational and maintenance protocols. Assembled and trained a team of local African staff. Designed and built an $8 million laboratory to service the mine in 12 weeks. Involved in the design of the Stage 2 wet processing plant inclusive of HAZIDs, HAZOPs and technical design reviews. Working to deliver on an aggressive production budget, within the constraints of a third world country, monsoonal climate and limited financial budget.
  • Bhp Billiton Iron Ore
    Superintendent Operations
    Bhp Billiton Iron Ore Jan 2008 - Dec 2010
    Bhp Billiton Iron Ore - Mt. Whaleback, Newman
    Lead a team of 61 employees to safely and efficiently crush high grade ore and beneficiate low grade ore to a saleable product via dense medium separation techniques. Meet and exceed business plans and develop personnel. Directly manage operations budget of $70 million and influence maintenance budget of $150 million.20% increase in plant availability, maintain plant utilisation at above 90% over an 18 month period. Produced record plant tonnages during 2009/10 financial year. Reduction in cost per tonne of ore from $12/tonne to $7/tonne over 2 years. Steady decline in TRIFR over 2009-2010. Project owner for a number of plant upgrades ranging from $1 million to $25 million, resulting in increased plant efficiencies and outputs. Continual de-bottle necking of process. Development and promotion of staff into supervisory positions. Led the business into the adoption of the LEAN visual management process and a champion of this system.
  • Bhp Billiton
    Superintendent Laboratory
    Bhp Billiton Nov 2005 - Jan 2008
    Bhp Billiton Iron Ore - Mt. Whaleback, Newman
    Lead a team of 27 employees, Safety Leadership, QA/QC, Project Management, Recruitment, Business improvement and operating excellence. Directly manage a budget of $10 million. Directly manage production activities to service 7 individual mine sites analysing approximately 375,000 samples per year.21% increase in productivity levels during 2006 and 2007 combined with a 40% reduction in cost per sample during the same period. Instrumental in major process developments including, upgrade of Laboratory Information Management System and Delay Accounting software. Key member of project team responsible for substituting method for reactive shale identification within Mt. Whaleback Mine. Estimated cost savings of $20 million over life of mine. Restructured laboratory to provide better safety and operational leadership to facilitate increasing operational demands. Rationalisation of sampling techniques resulting in a cost saving of $600,000 for financial year 2007.
  • Bhp Billiton
    Chemist
    Bhp Billiton Apr 2004 - Oct 2005
    Bhp Billiton Iron Ore - Mt. Whaleback, Newman
    QA/QC of laboratory operations. Trouble shooting and standardisation of analytical equipment including 4 XRF Spectrometers and 10 Thermogravimetric Analysers.Implementation of robotics to increase the automation of labour intensive processes and improve safety and quality. This project also increased sample preparation capacity by 25%. Acquisition and commissioning of major analytical equipment to increase laboratory capabilities by 33%.
  • Bhp Billiton
    Process Operator
    Bhp Billiton May 2003 - Mar 2004
    Temco - Bell Bay, Tasmania
    Electric Arc Furnace operations. Tapping of furnace for alloy production and slag separation. 12 hour continuous shift work. Forklift, bobcat and overhead crane operations.Achievements: Member of team responsible for design and implementation of hydraulic launder covers which provide both safety and operational benefits for furnace operations. A highly regarded, dynamic member of the production team.
  • Bhp Billiton
    Chemist
    Bhp Billiton Jul 2000 - May 2003
    Temco - Bell Bay, Tasmania
    XRF analysis to monitor product and furnace parameters on 12-hour continuous shifts to ensure quality specifications of the alloys were maintained. Environmental analyses within an N.A.T.A. Accredited Laboratory to maintain TEMCO’s strict environmental licence conditions.Designed system to allow alloy to be redirected to stockpiles as saleable product rather than waste after shipping sampling regime resulting in savings of hundreds of thousands of dollars per annum.
  • Pasminco
    Process Operator
    Pasminco Jul 1998 - Jul 2000
    Hobart Smelter
    Working 12 hour shifts and responsible for the operation of the roasting department which incorporated 2 x furnaces and 2 x boilers and an acid plant with associated infrastructure. General operations and housekeeping activities. Operation of a water treatment plant so supply the plant with high quality water. Maintain/inspect pumping systems and pipes carrying water/steam under pressure.
  • Various - Early Career
    Various
    Various - Early Career 1996 - 2000
    Various
    Positions: Professional appointments as a chemist and laboratory Manager in two commercial laboratories and as a process operator with Rio Tinto. Achievements: Managed the A.E.L. Bell Bay Thermal Power Station N.A.T.A. Accredited Laboratory. Won major contracts with mining companies to undertake chemical and environmental testing worth hundreds of thousands of dollars and doubled the workload and revenue of the newly established business. Developed a professional, customer orientated approach by way of working in commercial laboratories as a service provider.Gained experience across heavy industry in the commodity of aluminium with exposure to the operating philosophies of major mining companies.

Steve Fox Skills

Mining Mineral Processing Minerals Gold Coal Metallurgy Maintenance Management Safety Management Systems Mineral Exploration Factory Occupational Health Plant Maintenance Continuous Improvement Commissioning Reliability Engineering Drilling Root Cause Analysis Geology Nickel Contract Management Preventive Maintenance Project Engineering Planned Preventative Maintenance Lean Manufacturing Base Metals Predictive Maintenance Industrial Safety Process Control Inspection Process Improvement Sampling Iso 14001 Plant Operations Accident Investigation Contractor Management Incident Investigation Behavior Based Safety Risk Assessment Process Optimization Environmental Management Systems Workplace Safety Epc Logging Supervisory Skills Gas Metals Steel Geological Mapping Process Engineering Business Process Improvement

Steve Fox Education Details

Frequently Asked Questions about Steve Fox

What company does Steve Fox work for?

Steve Fox works for Rio Tinto

What is Steve Fox's role at the current company?

Steve Fox's current role is Operations Manager at Rio Tinto.

What is Steve Fox's email address?

Steve Fox's email address is st****@****ton.com

What schools did Steve Fox attend?

Steve Fox attended University Of Tasmania.

What skills is Steve Fox known for?

Steve Fox has skills like Mining, Mineral Processing, Minerals, Gold, Coal, Metallurgy, Maintenance Management, Safety Management Systems, Mineral Exploration, Factory, Occupational Health, Plant Maintenance.

Who are Steve Fox's colleagues?

Steve Fox's colleagues are Stephen Ross, Amanda Efendi, Dhruv Kaul, Jayde Price, Jean Nidd, Denay Wanganeen, Bill Lovell.

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