Stuart Thompson Email & Phone Number

Brisbane, Queensland, Australia

Brisbane, Queensland, Australia

Brendale, Queensland, Australia

Brisbane, Australia

Hydrexia Design and Manufacture Metal Hydride Hydrogen Storage VesselsDeveloped pilot manufacturing facility, including site layout and product flow. Project managed site facilities including, design and installation of hydrogen tube trailer compound and factory layout, despite tight time and resource constraints, the project achieved its production milestones.Established process documentation, including: flow charts, BPMN diagrams, scheduling and run sheets.Developed… Show more Hydrexia Design and Manufacture Metal Hydride Hydrogen Storage VesselsDeveloped pilot manufacturing facility, including site layout and product flow. Project managed site facilities including, design and installation of hydrogen tube trailer compound and factory layout, despite tight time and resource constraints, the project achieved its production milestones.Established process documentation, including: flow charts, BPMN diagrams, scheduling and run sheets.Developed capacity plans, takt times, resource requirements and site layout for future large scale production site, developed plant simulation using Siemens Tecnomatix.Wrote and reviewed procedures to ensure compliance with WHS and Dangerous Goods Legislation. Show less

Brisbane, Australia

GroundProbe Design and Manufacture Slope Stability RADARsSuccessfully migration production information from PEDYN to Microsoft Dynamics Ax ERP system, this involved developing over 200 BoMs and routes, managing drawings, procedures and QA documentation.Document process flow utilising BPMN methodology, define operational standard times and transfer data to ERP system to enable MRPII production planning.Developed process to import production schedule from Microsoft… Show more GroundProbe Design and Manufacture Slope Stability RADARsSuccessfully migration production information from PEDYN to Microsoft Dynamics Ax ERP system, this involved developing over 200 BoMs and routes, managing drawings, procedures and QA documentation.Document process flow utilising BPMN methodology, define operational standard times and transfer data to ERP system to enable MRPII production planning.Developed process to import production schedule from Microsoft Dynamics Ax to Microsoft Project, allowing easier tracking and communication.Ran simulations to determine capacity and identified areas requiring improvement. Utilised FMEA and Root Cause Analysis to determine and action improvements.20% reduction in build time for power supplies achieved by Auditing product and redesigning utilising DFMA techniques, poka-yoke, and reduction in muri and muda.New product introduction including Series 3 and SSR-FX RADARs, responsible for Production and Quality Assurance documentation and data.Management of QA, integration of QA with ERP system, enabling tracking in preparation for ISO 9001 compliance. Key individual during company relocation; liaised with building project manager and contractors; developed layout of production floor, specified and sourced fittings. Although we relocated the entire company, production was interrupted for less than one week.Create and track issues in Atlassian JIRA, provide trouble shooting assistance and parts interpretation to Field Operations.Liaised with internal and external suppliers and subcontractors, responsible for quality audits and production documentation.Calculation of cost prices in ERP and analysis of variance.Mentored one Quality Assurance Intern. Show less

Auckland, New Zealand

Exeloo Design, Manufacture and Install Automated Public ToiletsAnalysis of external and internal customer requirements, development, implemented and management of production plan.Managed MRP utilising SAP Business One.Managed 12 staff and coordinated subcontractors.Project managed establishment of Production Documents Library.Managed international supply chain.Quality sign off for completed projects.Ensured compliance with international… Show more Exeloo Design, Manufacture and Install Automated Public ToiletsAnalysis of external and internal customer requirements, development, implemented and management of production plan.Managed MRP utilising SAP Business One.Managed 12 staff and coordinated subcontractors.Project managed establishment of Production Documents Library.Managed international supply chain.Quality sign off for completed projects.Ensured compliance with international standards and regulations. Show less

Auckland, New Zealand

BanTrans Engineering perform Steel Fabrication and Installation, Factory and Facilities MaintenanceSuccessfully Project Managed fabrication and installation of Chutes, Platforms, Extraction Ducting and Bucket Elevators for Visy Recycling Glass Recycling Plant. Prepared tender, developed and managed program, and liaised with suppliers and clients. The plant was delivered and installed on time, within budget.Prepared program and negotiated successful bid for O-I Glass AK4 Furnace… Show more BanTrans Engineering perform Steel Fabrication and Installation, Factory and Facilities MaintenanceSuccessfully Project Managed fabrication and installation of Chutes, Platforms, Extraction Ducting and Bucket Elevators for Visy Recycling Glass Recycling Plant. Prepared tender, developed and managed program, and liaised with suppliers and clients. The plant was delivered and installed on time, within budget.Prepared program and negotiated successful bid for O-I Glass AK4 Furnace Hearths.Project managed fabrication and installation of outdoor advertising, in various Auckland locations, liaised with OnTrack rail network, local councils, land owners and advertising companies. Additionally, required to work to tight deadlines for fabrication and install.Scoped, quoted and project managed facilities maintenance. Show less

Auckland, New Zealand

Cutting Room are a Boutique Clothing Cutting, Pattern Digitising and Grading ServiceManaged Operational and Strategic Planning.14% increase in customer base from business development and relationship building.Managed 5 permanent and 4 casual staff.Production planner, work flow and capacity analyst.Developed automated quoting and scheduling system.Developed and implemented Quality Assurance system.7% increase in productivity and increase in… Show more Cutting Room are a Boutique Clothing Cutting, Pattern Digitising and Grading ServiceManaged Operational and Strategic Planning.14% increase in customer base from business development and relationship building.Managed 5 permanent and 4 casual staff.Production planner, work flow and capacity analyst.Developed automated quoting and scheduling system.Developed and implemented Quality Assurance system.7% increase in productivity and increase in quality achieved by developing and training staff.Created markers utilising Gerber Accumark software. Show less

Auckland, New Zealand

Rheem Design and Manufacture Hot Water and Boiling Water Storage Systems for Residential and Commercial Premises.Product testing and development of electronic boiling water units. Developed and applied testing program for embedded software operation, designed, developed and tested heat sink performance for cooling electronics.27% productivity and defect reduction of 19% achieved by developing Hot Water Cylinder Jackets into a semi-automated manufacturing work cell.

Auckland, New Zealand

High Modulus Design and Engineer Composite Layups and Supply Composite Kitsets for the International Marine Industry.17% increase in throughput achieved by redesigning production process for B3 SmartPac composite boat kitset, redesigned layout and designed machinery to create Lean workcell.Introduced process documentation and control to improve quality and productivity from Eastman Eagle automated cutting table.

Auckland, New Zealand

H J Cooper Design and Manufacture Hot Water and Boiling Water Storage Systems for Residential and Commercial Premises.H J Cooper embarked on an aggressive growth plan and increased the range of products, requiring a large increase in throughput, more flexibility and 100% DIFOT. To achieve this I redesigned the production management system utilising Lean techniques.Developed in house MRP/JIT hybrid pull based software for scheduling and materials requirements12%… Show more H J Cooper Design and Manufacture Hot Water and Boiling Water Storage Systems for Residential and Commercial Premises.H J Cooper embarked on an aggressive growth plan and increased the range of products, requiring a large increase in throughput, more flexibility and 100% DIFOT. To achieve this I redesigned the production management system utilising Lean techniques.Developed in house MRP/JIT hybrid pull based software for scheduling and materials requirements12% reduction in staff requirements, 43% reduction in Work in Progress (WIP) and elimination of stock outs, achieved by Implementing new factory layout and transition to JIT manufacturing.Designed prototype and manufacturing specifications for mains pressure hot water cylinder Jackets. This was a new product line, improvements to the jacket design resulted in an easier to assemble, cheaper, more aesthetic product.Introduced mains pressure cylinders and design of solar water heaters. Tested and developed new cylinders that could be used with solar or wetback options. Installed new assembly line and trained staff.Sourced, installed and programmed Rhodes Pierce-All turret punch, incorporating this into a new workcell eliminated three operations and one operator while increasing throughput.Production planner, for 6 product lines across 2 factories, monitored raw materials, work in progress and completed work.Management of 20 production staff, two engineers and logistics. Show less

Auckland, New Zealand

Aquapro Build Rigid Hulled Inflatable Boats from 2.5 to 14m in Length.10% reduction in staff requirements and reduction of inventory levels, while increasing flexibility and agility, achieved by implementing new factory layout and transition to JIT manufacturing.Introduced and Maintained quality and production systems, improving quality and efficiency.24% increase in productivity achieved by implementing Empower Labour Management software.Created and maintained… Show more Aquapro Build Rigid Hulled Inflatable Boats from 2.5 to 14m in Length.10% reduction in staff requirements and reduction of inventory levels, while increasing flexibility and agility, achieved by implementing new factory layout and transition to JIT manufacturing.Introduced and Maintained quality and production systems, improving quality and efficiency.24% increase in productivity achieved by implementing Empower Labour Management software.Created and maintained production schedules for 2 product lines across 2 factories.Production management of 4 departments, managed 4 team leaders, 22 staff and logistics. Show less

Auckland, New Zealand

Introduced process improvements into Hot Air Welding and High Frequency Welding areas.Developed in house tube building expertise.Supervised 2 production welders.

Auckland, New Zealand

Fisher & Paykel Design and Manufacture Domestic Refrigerators.Engineer for Extrusion, Vacuum Forming, Fluidiser, Liner Preparation, Cabinet Assembly, Prefoam Assembly and Aluminium TIG Welding workcells.Developed in house production and standardised extruded harness and drain hoses, this resulted in a substantial cost saving and 27% reduction in inventory.Tested and evaluated alternative materials for santoprene components, resulting in cost savings and performance… Show more Fisher & Paykel Design and Manufacture Domestic Refrigerators.Engineer for Extrusion, Vacuum Forming, Fluidiser, Liner Preparation, Cabinet Assembly, Prefoam Assembly and Aluminium TIG Welding workcells.Developed in house production and standardised extruded harness and drain hoses, this resulted in a substantial cost saving and 27% reduction in inventory.Tested and evaluated alternative materials for santoprene components, resulting in cost savings and performance improvement.Introduced and maintained quality and production systems, resulting in increased quality and production with reduced costs.Upgraded guarding on fluidiser, this was an old machine that required major improvements to the guarding to bring it into line with NZ standards. Performed risk assessment , specified and installed guarding; including pressure mats, interlocks, physical guards, explosion proof switches and lighting.Trained staff and wrote process documents to enable automation of sheet extrusion line.Successfully implemented multiple Lean process improvements in all workcells.Mentored 2 Engineering Technicians. Show less

Auckland, New Zealand

Sleepyhead Design and Manufacture Domestic, Commercial and Marine Beds.Installed bonded polyurethane foam carpet underlay plant, trained staff in operation and improved process.Developed new slab stock polyurethane foam formulations, reducing reliance on external suppliers.Developed and implemented production and process improvements throughout Injection Moulding, Foam Production, and Waterbed Areas.Initiated shift work in Injection Moulding department to… Show more Sleepyhead Design and Manufacture Domestic, Commercial and Marine Beds.Installed bonded polyurethane foam carpet underlay plant, trained staff in operation and improved process.Developed new slab stock polyurethane foam formulations, reducing reliance on external suppliers.Developed and implemented production and process improvements throughout Injection Moulding, Foam Production, and Waterbed Areas.Initiated shift work in Injection Moulding department to increase output while reducing costs. Show less

Chalgrove, United Kingdom

Labplas Design and Manufacture Stretch Blow PET Bottles and Injection Moulded Closure Systems.Initiated process improvements to Increased reliability and production output of ‘Britvic’ production line.Introduced new designs to market and improved existing designs and procedures.Developed tooling for stretch blow moulding of PET plastic bottles to supply water, juice and cream bottles and closures to FMCG companies.Developed and installed Total Productive… Show more Labplas Design and Manufacture Stretch Blow PET Bottles and Injection Moulded Closure Systems.Initiated process improvements to Increased reliability and production output of ‘Britvic’ production line.Introduced new designs to market and improved existing designs and procedures.Developed tooling for stretch blow moulding of PET plastic bottles to supply water, juice and cream bottles and closures to FMCG companies.Developed and installed Total Productive Maintenance system.Led a team of 3 Tool Setters Show less

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