Sumit Varma Email & Phone Number

Pune, Mh, In

Pune, Maharashtra, India

Pune, Maharashtra, India

Pune, Maharashtra, India

• Worked on the Design and development of various Mil Aero & Subsea connectors while supporting to Eaton Interconnect division located at Camarillo, USA.• Worked as Single point of contact with the counterpart team where Team supported multiple projects related to NPI, VAVE and Sustaining engineering (ECO, ECR, Application Engg) through the execution of these projects in a timely manner supporting the business goals and profit plan objectives.• Worked on Concept Design, Detailed Design, and ensured product reliability through engineering analysis.• Supported other team resolve technical issues and New concept generation by providing cross functional team support by actively participated in brainstorming & solution blitz.• Author for Design documents likes various SOPs, Benchmarking process

Pune Area, India

Technical Implementation Specifics:•Conversant with Stage and Gate process for New Product Development.•Well versed with various ANSI/ASME (i.e. Section II part D, Section VIII Div 1 & 2, ASME16.5, 16.10, 16.20, 16.25, 16.34 etc.), API (i.e. API598, API600, API 623, API 6D, API 624 etc.), BS ( i.e. BS1868, BS 1873) IBR approvals, PED approvals, MSS-SP & ISO standards.•Validating Design changes using FEA.& CFD•Failure Analysis using various tools like DFMEA, PFMEA, Rescored DFMEA.•Design for Manufacturing and Assembly (DFM & DFA).•Bench Marking, Concept Design, Risk assessment, QFD, Reverse Engineering.•Familiar with various certifications like IBR, PED etc.•Familiar with various manufacturing processes like Casting, Forging etc.•Creation of various standard operating procedures i.e. Assembly & testing procedures, datasheets, Installation and operating manuals.Projects Assigned:-Design & Development of 2”-24” 150#, 300# and 600# .Cast Steel Gate, Globe and Swing Check valves.Work summary:•Successfully completion of Design and Development activity for sizes 2” to 24” for pressure class 150#, 300# and 600#.•Created Standard operating procedures for Design and Development i.e. starting from creating layout of Valve assemblies then deriving 3D models from layouts then validating design using ANSYS FEA to check for maximum allowable stress levels and benchmarking CV values by using ANSYS CFX.•Owner on all engineering deliverables of stage and gate process i.e. DFMA, PMS, Design Reviews, DFMEA, Risk Assessments, BOM and Item Masters, Assembly and Testing procedures, Environmental Safety.Redesign Of Flow seal Butterfly Valve Disc DesignSynopsis:•Carrying out static analysis on Butterfly valve assembly for evaluating Disc deflection & stresses generated on existing Disc Design & accordingly redesigning the required disc using FEA, for 150, 300, 600 Pressure class to meet Stress & Deflection Criteria , also checking for pressure drop using CFD.

Pune Area, India

-Order execution involves •Order Study, Discuss & Clarify imp points in Kick of meeting.•Preparing General Assembly drawing.•Creating & revising material with classification in MYSAP and also creating BOM in MYSAP.•Product improvement activity like optimum design with complying standards & calculation.•Maintaining Engineering change note (ECN) and design change request review (DCRR).•Creation & revision of assembly and testing procedures, datasheets, maintenance instructions.•Creation /selection of repair kits as per application for each valve and also repair instructions for all valves.•Legacy Conversion

Pune Area, India

TECHNICAL IMPLEMENTATION SPECIFICS :1)Conceptual Study Of customer’s requirement through sample or drawing.2)Reverse Engineering of the Product.3)Develop Part Drawing through 'Auto Cad” & 'Proe Wildfire 4'.4)Identification of Tooling required for product.5)Identification of Gauges required for product.6)Vendor development7)Identification of process flow of parts.8)Develop test plan for final product.Projects Assigned :1)Design and Development of Push Pull Connector for Hitech Robotics.Conceptual Study of Requirement of the customer i.e. Easily mate & demate the connectors in Robotic panel.Design of the Plug Connector & Receptacle Connector, connector assembly.Detailed layout, design documentation, BOM, assembly, part drawing preparation.Selected material which is suited for radioactive & nuclear environment.Utilized Pro E WF4, Auto CAD 2009.Sample Product is completed & Approved by customer2)Design and Development of Threaded Coupled Connector for Hi-tech Robotics:Design of concept: Detailed design & testing is under progress.Utilized Pro E WF4, Auto CAD 2007.3)Design and Development of L Class Connector.Reverse Engineering of L Class Connector.Design of L Class Connector according to Mills specification.Detailed layout & assembly models preparation of the system & equipment.Project is under Development.

Bachelor Of Engineering (B.E.), Mechanical Engineering, Distinction

Activities and Societies: 3rd UNIVERSITY RANK HOLDER for B.E. Class topper Topper of the class for T.Y engg and Final year engg. 3rd.

Diploma In Mechanical Engineering, Mechanical Engineering, First Class

Activities and Societies: MESA, Sports comitee

Ssc, Science, Distinction

Activities and Societies: school level Badminton player