Suresh Kumar Subramanian Email and Phone Number
Experienced Powertrain & Battery Manufacturing Engineering Manager with robust experience in supporting designing, development, engineering and production activities that have led to the successful launch of high-impact programs such as in a fast-paced, cross-functional greenfield environment. Hands-on expertise in Digital Manufacturing, Factory Simulation, and process automation that enabled leading-edge engineering designs, launch of manufacturing facilities and global programs within Vehicle Operations / Powertrain Operations/ MP&L / STA. Noted for strong leadership in delivering products/programs with zero red items with exceptional world-class quality. Proven competencies in handling Virtual Engineering Tools, Methods and processes of Digital Manufacturing Engineering, managing large scale Powertrain Operations and adopting Industry 4.0 concepts.Progressive experience working for top market leaders in the Automobile Industry and allied services, consistent in turning around operations/processes into future-proof systems that maximized performance and accelerated business value. Progressive experience working for, consistent in turning around operations/processes into a future-proof system that maximized performance and accelerated business value. Recent accomplishments include: instrumental in expanding the DES Deliverables, footprint, with automation and leveraging learnings, Simulation Development resulting in cycle time reduction, Supported 5 Green Belts and Delivered 1 Black Belt project, Team Competency building in Virtual Manufacturing, PTME Integration and Process Automation while contributing greatly to the success of process transition and activating Simulation in different areas like FCSD, Stamping, AGV, AMR Analysis, People Wellness pilots creating Ford Built Tough for the future.Possess a high sense of urgency with the ability to make and implement tough and timely decisions. Effective communicator characterized by integrity and high professional standards. Go the extra mile to do things to meet organizational objectives by strategizing effective solutions. If you think I can help, drop me a message at sureshkum0791@gmail.com
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Virtual Powertrain Ice And Bev Manufacturing - Engineering ManagerFord Motor CompanyChennai, Tn, In -
Virtual Powertrain Ice & Bev Manufacturing - Engineering ManagerFord Motor Company Jan 2022 - PresentChennai, Tamil Nadu, India15+ years of experience in Ford, promoted consistently to lead complex projects. Recently deputed as Virtual Powertrain Manufacturing Engineering Manager, wherein I am spearheading delivering and administering Discrete Event Simulation models to assist in the Design, Development, and Launch of Manufacturing facilities and processes within Vehicle Operations / Powertrain Operations/Material Planning Logistics / Vendor Development. Developed New Program simulations which include Total Plant… Show more 15+ years of experience in Ford, promoted consistently to lead complex projects. Recently deputed as Virtual Powertrain Manufacturing Engineering Manager, wherein I am spearheading delivering and administering Discrete Event Simulation models to assist in the Design, Development, and Launch of Manufacturing facilities and processes within Vehicle Operations / Powertrain Operations/Material Planning Logistics / Vendor Development. Developed New Program simulations which include Total Plant Simulation, Department Simulation, and Advanced Simulation requests in line with Lauch milestones by using Digital Tools and Techniques. Show less
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Factory Simulation Manager / Virtual Manufacturing Engineering SpecialistFord Motor Company Jul 2019 - Dec 2021Chennai, Tamil Nadu, IndiaSelective accomplishments of this role include:Simulation applied in different areas like Customer Services, Stamping, AGV, AMR Analysis, People Wellness pilotManaged Resource and Investment optimization worth projects running several dollarsDelivered many innovation-enabled Projects, achieving a 50% reduction in operating Cost Orchestrated in developing Digital skill enhancement of Teams Leading to future readinessWon prestigious Presidential Health & Safety Global… Show more Selective accomplishments of this role include:Simulation applied in different areas like Customer Services, Stamping, AGV, AMR Analysis, People Wellness pilotManaged Resource and Investment optimization worth projects running several dollarsDelivered many innovation-enabled Projects, achieving a 50% reduction in operating Cost Orchestrated in developing Digital skill enhancement of Teams Leading to future readinessWon prestigious Presidential Health & Safety Global Awards for Proactive Identification of Safety Risks in People Flow & ErgonomicsKey projects executed:Expanded several Simulation capabilities in Vehicle and Powertrain workstreamsInnovated various Material Flow Simulations & People Flow Simulations yielded smooth launchesManaged People Development Committee resulting in considerable improvement in Overall work force satisfactionTrusted and highly dependable Leader in Digital Manufacturing Engineering Environment Show less
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System Engineering Manager – Powertrain Manufacturing EngineeringFord Motor Company Apr 2017 - Jun 2019Chennai, Tamil Nadu, IndiaImplemented control systems integration activity. Developed and supported the cost study process, the scope of work documentation, design, vendor run-off and launch of new equipment for Large scale Powertrain Programs.Commissioned major Gasoline & Diesel Engine programs without any issues at various sites including Retool programsManaged successfully Global run-offs for Overseas Programs involving several Machines and Equipments sourced GloballyImplemented Latest New Technology –… Show more Implemented control systems integration activity. Developed and supported the cost study process, the scope of work documentation, design, vendor run-off and launch of new equipment for Large scale Powertrain Programs.Commissioned major Gasoline & Diesel Engine programs without any issues at various sites including Retool programsManaged successfully Global run-offs for Overseas Programs involving several Machines and Equipments sourced GloballyImplemented Latest New Technology – in Powertrain Components Manufacturing including Global Standard Process and COBOT’s for complete Automated operations. Show less
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Manager – Powertrain Manufacturing EngineeringFord Motor Company 2013 - 2017Chennai, Tamil Nadu, IndiaImplemented Industrial Engineering Principles for manufacturing Engine / Transmissions within Vehicle & Power train operations. Aligned to standard Global Process strategies through system inquiry, simultaneous engineering, build, installation, and commissioning phases.Managed several New programs which were recognized as Greenest Launches ever in Global forums.Enhanced investment efficiency through retooling and better utilization of assets/resources, overcome various pain points… Show more Implemented Industrial Engineering Principles for manufacturing Engine / Transmissions within Vehicle & Power train operations. Aligned to standard Global Process strategies through system inquiry, simultaneous engineering, build, installation, and commissioning phases.Managed several New programs which were recognized as Greenest Launches ever in Global forums.Enhanced investment efficiency through retooling and better utilization of assets/resources, overcome various pain points, Delivered products on time flawlessly, meeting Global Standards. Show less
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Manager- Engine AssemblyFord Motor Company 2010 - 2013Chennai, Tamil Nadu, India
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Senior Engineer/ Deputy Manager – Engine AssemblyFord Motor Company 2007 - 2010Chennai, Tamil Nadu, India
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Assistant Manager- Production EngineeringTurbo Energy Ltd. (Borg Warner Turbo Systems) 2005 - 2007Managed end-to-end Manufacturing Engineering activities for Turbo Charger Assembly and Machining moduleLed a team of 20 Engineers and a profit center operationCompleted re-design and implementation of New Technology for Turbo charger with TPS and Jidoka
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Assistant Manager -Manufacturing EngineeringRane Engine Valve Limited (Revl) 2000 - 2007Chennai, Tamil Nadu, IndiaLean Manufacturing Implementation and New Technology introduction in Rane TRW Steering and Suspension linkage productsRedesigned the Plant Layout & Material Handling systems which resulted in huge reduction of components travel distance, Energy saving, Space generationEstablished TRW Exports division for FORD and Daimler Chrysler for linkage products- gave exposure to various International StandardsAttended “The Program on Production Management for India” covering Lean Machine… Show more Lean Manufacturing Implementation and New Technology introduction in Rane TRW Steering and Suspension linkage productsRedesigned the Plant Layout & Material Handling systems which resulted in huge reduction of components travel distance, Energy saving, Space generationEstablished TRW Exports division for FORD and Daimler Chrysler for linkage products- gave exposure to various International StandardsAttended “The Program on Production Management for India” covering Lean Machine Systems at AOTS, Chubu Kenshu center, Aichi, Japan Show less -
Assistant ManagerRoyal Enfield 1995 - 2000 -
Engineer- Manufacturing SystemsDelphi-Tvs 1992 - 1995
Suresh Kumar Subramanian Education Details
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Mobility Engineering Electrification
Frequently Asked Questions about Suresh Kumar Subramanian
What company does Suresh Kumar Subramanian work for?
Suresh Kumar Subramanian works for Ford Motor Company
What is Suresh Kumar Subramanian's role at the current company?
Suresh Kumar Subramanian's current role is Virtual Powertrain ICE and BEV Manufacturing - Engineering Manager.
What schools did Suresh Kumar Subramanian attend?
Suresh Kumar Subramanian attended Indian Institute Of Science (Iisc).
Who are Suresh Kumar Subramanian's colleagues?
Suresh Kumar Subramanian's colleagues are Андрей Фомин, Kathy Trivett, Samsher Kumar, Laura Bacon, Pedro Botero, Dan Dinkins, Julie Ludington.
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Suresh Kumar Subramanian
Senior Digital Engineer | Sella India Software Services Pvt Ltd | Java, Spring, Spring Boot, Ms Sql, Pl Sql, Microservices, React Js, Blockchain, AlgorandGreater Chennai Area1yahoo.in -
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Suresh Kumar Subramanian
Greater Chennai Area
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