Thomas Stanczyk Email & Phone Number

Palo Alto, Ca, Us

Newark, California, Us

Austin, Texas, Us

-Designed Charging Product mechanical assemblies in Catia V5/V6 (complex surfacing, wire harnessing, etc.)-Generated a detailed build plan for technicians for in-house manufacture of 100X new products-Oversaw mass-production suppliers in Asia during critical phases of Universal Wall Connector’s ramp-up-Conducted Root Cause Analysis and Design of Experiments to resolve Mobile Connector performance issues-3D-printed and machined prototypes for new charging products, optimizing designs in the concept phase-Documented tools, templates, and best practices in Confluence to promote efficiency within the design team

Austin, Texas, Us

-Designed sheet metal and plastic injection molded parts in Catia for a Powerwall switch locking mechanism-Instrumented a battery thermal event fixture, ran 30 single-cell combustion tests, and processed data in Matlab-Simulated electrical socket/blade insertion force and worst-case loading scenarios using Ansys Mechanical

Cambridge, Ma, Us

-Performed precision fit analysis for connector integration in electro-mechanical assemblies -Produced solid models and technical drawings in Creo and SolidWorks following ASME GD&T standards-Generated MATLAB code for image segmentation analysis to improve quality verification process -Simulated fluid structure interactions and mechanical loads using Ansys and COMSOL

Boston, Massachusetts, Us

-Constructed 6” diameter carbon fiber rocket alongside other engineering students for test flight at end of semester-Designed manufacturing jigs to improve quality of current and future rockets within AerospaceNU-Instructed next generation of club members on high-power rocketry fundamentals and building techniques

Watertown, Massachusetts, Us

-Created several iterations of a membrane spiral roller for in-house manufacture of filtration spirals-Designed 4 automated vial collection systems and modeled each in SolidWorks-Determined best collection mechanism through Pugh decision matrix and presented results to company-Wrote Python code to simulate the costs of an industrial membrane filtration system

-Improved performance of capacitive deionization electrodes through iterative process-Operated standard lab equipment and generated manufacturing SOPs-Analyzed electrodes with optical microscope and SEM

Boston, Ma, Us

-Taught other engineering students Thermodynamics and Fluid Mechanics weekly

Us

-Learned LabVIEW software to subject electronics to temperature tests-Tested and recorded data of amplifiers and resistors-Performed inventory logging of electronic equipment within warehouse