I have loved machines my entire life, and I am proud to have found a career that allows me to design, build, and study machines in a variety of industries. I am currently an Associate in the Mechanical Engineering Practice at Exponent, where I use my background knowledge in tribology, lubrication, and machine design to support to our clients with failure investigations, component analysis, custom test fixture design, and machinery safety. Prior to joining Exponent, I was a Ph.D. student in the Mechanical Engineering Tribology Laboratory at Purdue University, where I built and operated test stands for the evaluation of bearings, gears, and other critical machine components and developed simulations for lubricant flow and bearing behavior.
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Senior EngineerExponentNatick, Ma, Us -
Mechanical Engineering AssociateExponent Nov 2023 - PresentNatick, Massachusetts, United States -
Journal Assistant To The Editor In ChiefAsme (The American Society Of Mechanical Engineers) Jul 2022 - Nov 2023Provided production support to the journal and aided in the distribution of articles to a worldwide network of technical experts across the field of tribology. -
Research AssistantMechanical Engineering Tribology Laboratory, Purdue University Aug 2018 - Aug 2023I was a research assistant under Professor Farshid Sadeghi in the Mechanical Engineering Tribology Laboratory. My research focused on the study of lubrication and machine components. I developed analytical models of tribological phenomena and designed custom test rigs for the evaluation of component performance. Highlights of my test rig design experience:- A test rig for the investigation of ball bearing cage friction featuring a high precision 6 axis load cell, servo motor… Show more I was a research assistant under Professor Farshid Sadeghi in the Mechanical Engineering Tribology Laboratory. My research focused on the study of lubrication and machine components. I developed analytical models of tribological phenomena and designed custom test rigs for the evaluation of component performance. Highlights of my test rig design experience:- A test rig for the investigation of ball bearing cage friction featuring a high precision 6 axis load cell, servo motor system, 3 axis +\- 0.1um positioning system, and mounted DSLR cameras - A counter-rotating bearing test rig for the optical measurement of cage lubrication - A test rig to evaluate load distribution on the bearing / housing interface with thin film sensors - A test rig for the analysis of roller motion in spherical roller bearings with high-speed videographyHighlights of my analytical work:- A novel multibody simulation of cage motion in roller bearings with a lubricated cage pocket model inside of an in-house dynamic bearing simulation- A comprehensive framework in ANSYS Fluent for the use of CFD to investigate of lubricant flow & fluid drag torque inside a deep groove ball bearing Additionally, I have: - Acted in a consultant capacity by attending workshops, performing specialized testing, and giving invited presentations at the global headquarters for several large industrial clients - Prepared 7 industrial research proposals for contracts at METL (Accepted proposals brought in $700,000+)- Participated in twice-weekly group meetings with discussion topics including rolling contact fatigue, friction and wear testing, automotive and aerospace lubrication, dynamic bearing analysis, and general points of interest in the field of tribologyRecognition:- 2023 STLE Young Presenter Award, Rolling Element Bearings- 2022 STLE Captain Alfred E. Hunt Best Paper Award - 2022 STLE Chicago Section Academic Scholarship- 2021 STLE Chicago Section Academic Scholarship Show less
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Co-Founder & Graduate AssistantPurdue University Bands And Orchestras Aug 2017 - Nov 2022West Lafayette, Indiana, United States- Capitalized on an influx of talented new members to create a brand new, crowd-friendly drumline to perform at tailgates around Ross-Ade stadium at all home football games- Ensured the longevity of the ensemble by drafting official coursework documentation for the creation of a new class: BAND 110 – 02- Continued to assist with group organization and technical proficiency by holding annual instructional clinics- Supervised all performances (rain or shine) at home football games… Show more - Capitalized on an influx of talented new members to create a brand new, crowd-friendly drumline to perform at tailgates around Ross-Ade stadium at all home football games- Ensured the longevity of the ensemble by drafting official coursework documentation for the creation of a new class: BAND 110 – 02- Continued to assist with group organization and technical proficiency by holding annual instructional clinics- Supervised all performances (rain or shine) at home football games through 2022 Show less
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Analysis InternJohn Deere May 2018 - Aug 2018Cary, NcWorked as a member of the Analysis group supporting Turf and Utility products in the Cary, NC office. Used a variety of design and analysis software including Creo Parametric, ANSYS, and LMS Virtual.Lab. Performed static, large deflection, non-linear, and fatigue analyses in ANSYS on a pedal assembly for the ride-on fairway mower. Worked with the design engineer to eliminate unnecessary weldments in the assembly, reducing the production cost of the product while maintaining the… Show more Worked as a member of the Analysis group supporting Turf and Utility products in the Cary, NC office. Used a variety of design and analysis software including Creo Parametric, ANSYS, and LMS Virtual.Lab. Performed static, large deflection, non-linear, and fatigue analyses in ANSYS on a pedal assembly for the ride-on fairway mower. Worked with the design engineer to eliminate unnecessary weldments in the assembly, reducing the production cost of the product while maintaining the structural integrity of the mechanism. Was also responsible for the development of a model for the front caster wheels of the 'Tango' autonomous lawnmower. Used LMS Virtual.Lab to create a model that could predict the reaction forces and torques on drive wheels of the Tango when driving over a bump. Using this model, I then designed and verified a wheel that allows the mower to easily traverse sidewalks and small obstacles without setting off the large bump detection sensors onboard. Show less -
Product Design InternJohn Deere May 2017 - Aug 2017Waterloo, Iowa AreaWorked on Continuous Improvement in the Chassis department for 7R/8R large tractors. 12 design projects ranging from resolving warranty claims to implementing cost reduction initiatives on current production 7000 and 8000 series large tractors. Personal responsibilities included investigating claims on the assembly line, creating or redesigning geometry in Creo, drafting technical drawings, trial fitting prototype parts, communicating with suppliers, and networking inside and outside of John… Show more Worked on Continuous Improvement in the Chassis department for 7R/8R large tractors. 12 design projects ranging from resolving warranty claims to implementing cost reduction initiatives on current production 7000 and 8000 series large tractors. Personal responsibilities included investigating claims on the assembly line, creating or redesigning geometry in Creo, drafting technical drawings, trial fitting prototype parts, communicating with suppliers, and networking inside and outside of John Deere. Show less -
Snare Drum PlayerMadison Scouts Drum And Bugle Corps May 2016 - Aug 2016Spent the entire summer of 2016 as a part of a fast paced, detail oriented, intensely competitive marching music ensemble. Traveled 12,000 miles around the country with 150 other performers and spent several hundred hours in rehearsal perfecting an 11 minute production. Competed in the Drum Corps International World Class Circuit. -
Snare Drum PlayerSpartans Drum And Bugle Corps Jan 2014 - Aug 2015Spent the majority of the summers of 2014 and 2015 performing with 120 other members in Drum Corps International Open Class Circuit competitions.
Thomas Russell Education Details
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Mechanical Engineering -
Mechanical Engineering -
Mechanical Engineering -
Acton Boxborough Regional High School
Frequently Asked Questions about Thomas Russell
What company does Thomas Russell work for?
Thomas Russell works for Exponent
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Thomas Russell's current role is Senior Engineer.
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Thomas Russell attended Purdue University, Purdue University, Purdue University, Acton Boxborough Regional High School.
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Thomas Russell's colleagues are Blh Blahson, James Lynch, Amelia Jackson-Gheissari, Joel Wolf, Scott Mclean, Mike Posson, Chester C. Clarke, M.d., Mph, Ma.
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