Thomas Russell
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Thomas Russell Email & Phone Number

Managing Engineer at Exponent
Location: Natick, Massachusetts, United States 10 work roles 4 schools
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Current company
Role
Managing Engineer
Location
Natick, Massachusetts, United States
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Thomas Russell is listed as Managing Engineer at Exponent, a with 1557 employees, based in Natick, Massachusetts, United States. AeroLeads shows a matched LinkedIn profile for Thomas Russell.

Thomas Russell previously worked as Senior Engineer at Exponent and Mechanical Engineering Associate at Exponent. Thomas Russell holds Ph.D. Student, Mechanical Engineering from Purdue University.

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Exponent

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Profile bio

About Thomas Russell

I have loved machines my entire life, and I am proud to have found a career that allows me to design, build, and study machines in a variety of industries. I am currently an Associate in the Mechanical Engineering Practice at Exponent, where I use my background knowledge in tribology, lubrication, and machine design to support to our clients with failure investigations, component analysis, custom test fixture design, and machinery safety. Prior to joining Exponent, I was a Ph.D. student in the Mechanical Engineering Tribology Laboratory at Purdue University, where I built and operated test stands for the evaluation of bearings, gears, and other critical machine components and developed simulations for lubricant flow and bearing behavior.

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Exponent
Exponent
Managing Engineer
Natick, MA, US
Website
Employees
1557
AeroLeads page
10 roles

Thomas Russell work experience

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Managing Engineer

Natick, Ma, Us

Senior Engineer

Natick, Ma, Us

Mechanical Engineering Associate

Natick, Massachusetts, United States

Journal Assistant To The Editor In Chief

Provided production support to the journal and aided in the distribution of articles to a worldwide network of technical experts across the field of tribology.

Jul 2022 - Nov 2023

Research Assistant

Mechanical Engineering Tribology Laboratory, Purdue University

I was a research assistant under Professor Farshid Sadeghi in the Mechanical Engineering Tribology Laboratory. My research focused on the study of lubrication and machine components. I developed analytical models of tribological phenomena and designed custom test rigs for the evaluation of component performance. Highlights of my test rig design experience:- A test rig for the investigation of ball bearing cage friction featuring a high precision 6 axis load cell, servo motor… Show more I was a research assistant under Professor Farshid Sadeghi in the Mechanical Engineering Tribology Laboratory. My research focused on the study of lubrication and machine components. I developed analytical models of tribological phenomena and designed custom test rigs for the evaluation of component performance. Highlights of my test rig design experience:- A test rig for the investigation of ball bearing cage friction featuring a high precision 6 axis load cell, servo motor system, 3 axis +\- 0.1um positioning system, and mounted DSLR cameras - A counter-rotating bearing test rig for the optical measurement of cage lubrication - A test rig to evaluate load distribution on the bearing / housing interface with thin film sensors - A test rig for the analysis of roller motion in spherical roller bearings with high-speed videographyHighlights of my analytical work:- A novel multibody simulation of cage motion in roller bearings with a lubricated cage pocket model inside of an in-house dynamic bearing simulation- A comprehensive framework in ANSYS Fluent for the use of CFD to investigate of lubricant flow & fluid drag torque inside a deep groove ball bearing Additionally, I have: - Acted in a consultant capacity by attending workshops, performing specialized testing, and giving invited presentations at the global headquarters for several large industrial clients - Prepared 7 industrial research proposals for contracts at METL (Accepted proposals brought in $700,000+)- Participated in twice-weekly group meetings with discussion topics including rolling contact fatigue, friction and wear testing, automotive and aerospace lubrication, dynamic bearing analysis, and general points of interest in the field of tribologyRecognition:- 2023 STLE Young Presenter Award, Rolling Element Bearings- 2022 STLE Captain Alfred E. Hunt Best Paper Award - 2022 STLE Chicago Section Academic Scholarship- 2021 STLE Chicago Section Academic Scholarship Show less

Aug 2018 - Aug 2023

Co-Founder & Graduate Assistant

Purdue University Bands And Orchestras

West Lafayette, Indiana, United States

- Capitalized on an influx of talented new members to create a brand new, crowd-friendly drumline to perform at tailgates around Ross-Ade stadium at all home football games- Ensured the longevity of the ensemble by drafting official coursework documentation for the creation of a new class: BAND 110 – 02- Continued to assist with group organization and technical proficiency by holding annual instructional clinics- Supervised all performances (rain or shine) at home football games… Show more - Capitalized on an influx of talented new members to create a brand new, crowd-friendly drumline to perform at tailgates around Ross-Ade stadium at all home football games- Ensured the longevity of the ensemble by drafting official coursework documentation for the creation of a new class: BAND 110 – 02- Continued to assist with group organization and technical proficiency by holding annual instructional clinics- Supervised all performances (rain or shine) at home football games through 2022 Show less

Aug 2017 - Nov 2022

Analysis Intern

Cary, Nc

Worked as a member of the Analysis group supporting Turf and Utility products in the Cary, NC office. Used a variety of design and analysis software including Creo Parametric, ANSYS, and LMS Virtual.Lab. Performed static, large deflection, non-linear, and fatigue analyses in ANSYS on a pedal assembly for the ride-on fairway mower. Worked with the design engineer to eliminate unnecessary weldments in the assembly, reducing the production cost of the product while maintaining the… Show more Worked as a member of the Analysis group supporting Turf and Utility products in the Cary, NC office. Used a variety of design and analysis software including Creo Parametric, ANSYS, and LMS Virtual.Lab. Performed static, large deflection, non-linear, and fatigue analyses in ANSYS on a pedal assembly for the ride-on fairway mower. Worked with the design engineer to eliminate unnecessary weldments in the assembly, reducing the production cost of the product while maintaining the structural integrity of the mechanism. Was also responsible for the development of a model for the front caster wheels of the 'Tango' autonomous lawnmower. Used LMS Virtual.Lab to create a model that could predict the reaction forces and torques on drive wheels of the Tango when driving over a bump. Using this model, I then designed and verified a wheel that allows the mower to easily traverse sidewalks and small obstacles without setting off the large bump detection sensors onboard. Show less

May 2018 - Aug 2018

Product Design Intern

Waterloo, Iowa Area

Worked on Continuous Improvement in the Chassis department for 7R/8R large tractors. 12 design projects ranging from resolving warranty claims to implementing cost reduction initiatives on current production 7000 and 8000 series large tractors. Personal responsibilities included investigating claims on the assembly line, creating or redesigning geometry in Creo, drafting technical drawings, trial fitting prototype parts, communicating with suppliers, and networking inside and outside of John… Show more Worked on Continuous Improvement in the Chassis department for 7R/8R large tractors. 12 design projects ranging from resolving warranty claims to implementing cost reduction initiatives on current production 7000 and 8000 series large tractors. Personal responsibilities included investigating claims on the assembly line, creating or redesigning geometry in Creo, drafting technical drawings, trial fitting prototype parts, communicating with suppliers, and networking inside and outside of John Deere. Show less

May 2017 - Aug 2017

Snare Drum Player

Spent the entire summer of 2016 as a part of a fast paced, detail oriented, intensely competitive marching music ensemble. Traveled 12,000 miles around the country with 150 other performers and spent several hundred hours in rehearsal perfecting an 11 minute production. Competed in the Drum Corps International World Class Circuit.

May 2016 - Aug 2016

Snare Drum Player

Spartans Drum And Bugle Corps

Spent the majority of the summers of 2014 and 2015 performing with 120 other members in Drum Corps International Open Class Circuit competitions.

Jan 2014 - Aug 2015
Team & coworkers

Colleagues at Exponent

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4 education records

Thomas Russell education

Ph.D. Student, Mechanical Engineering

Ph.D. Student in Mechanical Engineering with a focus in tribology, solid mechanics, and machine design.

Master Of Science - Ms, Mechanical Engineering

Masters Along the Way Program

Bachelor Of Science (B.S.), Mechanical Engineering

Activities and Societies: Held leadership positions in the 'All-American' Marching Band Drumline 3/4 years: 2015-16: Assistant Snare.

Education record

Acton Boxborough Regional High School

Activities and Societies: Marching Band (Section Leader), Indoor Percussion Ensemble (Section Leader), Trivia Team (Team Captain)

FAQ

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What company does Thomas Russell work for?

Thomas Russell works for Exponent.

What is Thomas Russell's role at Exponent?

Thomas Russell is listed as Managing Engineer at Exponent.

Where is Thomas Russell based?

Thomas Russell is based in Natick, Massachusetts, United States while working with Exponent.

What companies has Thomas Russell worked for?

Thomas Russell has worked for Exponent, Asme (The American Society Of Mechanical Engineers), Mechanical Engineering Tribology Laboratory, Purdue University, Purdue University Bands And Orchestras, and John Deere.

Who are Thomas Russell's colleagues at Exponent?

Thomas Russell's colleagues at Exponent include Angela Pendergrass, Rawad Makhlouf, Solver Thorsson, Matthew Descoteaux, and Julien Cohen-Waeber.

How can I contact Thomas Russell?

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What schools did Thomas Russell attend?

Thomas Russell holds Ph.D. Student, Mechanical Engineering from Purdue University.

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