Thomas Stopka Email & Phone Number

Managed all aspects of metal fabrication, powder paint line and final assembly and packing departments to produce television mounts for flat panel TV's that meet pre-established engineering specifications, delivery requirements as well as cost objectives and quality standards. Worked with Production and Inventory Control to implement production schedules in a fast paced manufacturing environment.Responsible for hiring, training, motivating and disciplining a staff of 6 supervisors and 100 plus full time and temporary employees over 2 shifts.Worked with Sales, Engineering, Operations, Quality Control and Maintenance on a daily basis to ensure quality products, with-in specifications, are delivered on time. Was responsible for all equipment maintenance as well as preventative maintenance.Member of the safety team. Assisted in the recommendation and implementation of safety programs throughout the company.Trained in and utilized lean manufacturing techniques. Helped to re-layout the Metal Fabrication area for better product flow.

Managed all aspects of 8 departments involved in the machining and grinding of powder metal products that meets pre-established engineering specifications, delivery requirements as well as cost objectives and quality standardsWorked with Production Control to plan and implement daily, weekly and monthly production schedules.Responsible for maintaining manufacturing costs within budget.Worked closely with engineering in designing and implementing 4 new work cells to reduce manufacturing costs.Member of the Safety Steering Committee. Assisted in the recommendation and implementation of safety procedures through out the plant.

Managed all aspects of Production Control activities to meet both internal and external customer demands.Directly managed a staff of 6 schedulers and was responsible for personnel related activities; staffing, training and discipline.Developed work center scheduling to meet daily, weekly and monthly shipping goals.Indirectly managed all manufacturing activities involved in fabrication.

MANAGER METAL FABRICATION, TOOL RM., MACHINE SHOP, FINAL INSPECTION AND TEST AND P.C. BOARD ASSEMBLY Managed all aspects of several departments involved in Metal Fabrication, Tool and Die and Machine Shop to provide product that meets pre-established engineering specifications, delivery requirements as well as cost objectives and quality standards. Directly managed a staff of 1 foreman, 6 supervisors and 50 hourly, union and non-union employees from two different bargaining units over 3 shifts. Responsible for personnel related activities: staffing, training and discipline.Implemented and trained employees in cellular manufacturing.Worked with computerized inventory systems, MRP and ERP and trained immediate staff on JIT and ERP.Proficient in the use of Microsoft Word, Excel, MS Office. Have used Access and Power Point.Reduced department cycle times and eliminated waste by leading and encouraging employees to participate in quality programs including SPC and TQM concepts, principles and tools. Wrote and implemented departmental procedures for IS0 9001.Prepared and managed departmental operating budgets of over $2,000,000.Assisted in the identification and justification of the purchasing of manufacturing equipment and tooling.Worked closely with members of the Manufacturing Engineering Department to design solutions for manufacturing production. Also directed the building of all production tools, dies and fixtures.Led staff of 6 supervisors and 100 assemblers to produce audiovisual equipment.

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