Vijay Kumar Email & Phone Number

Pakistan

Karāchi, Sindh, Pakistan

Successfully completed GO-LIVE process and End to End SAP S4/Hana Implementations as a Power User of Production Planning for PET Resin and Flakes Production, covering various stages like Process mapping, Design, Configuration, Documentation, Training, Data migration.Prepared the Business Process Re-Engineering Documents having details of every single business process.Experience in Gathering business requirements, provided detail conceptual Designed the External Semi-Finished and Finished Material Codes mapping with Legacy Material Codes.Developed the BPDs for every SAP Process belonging to Production.Designed the Cook Book for Configuration and prepared the details specification for the development of WRICEF Objects.Created the Master Data including BOM, Routing, Production Version, Packing Instructions, Material Class and Characteristics.Performed the User acceptance Testing Phase with proper tracking and raised the tickets for defects.Prepared the videos and Manuals for End-User Training and Provided to End-Users on field.Completed the Task of Backlog Entries after Black out Period and tackle the trouble shooting during Backlog EntriesRaise the Tickets on Help Desk for every single Defect observed during Back log Entries.Completed the Monthly Closing Process with Business.Integration and conceptual knowledge in MM, Knowledge in creation of Manual Purchase Requisition; Purchase Order creation /Release, Goods Receipt, Stock Transfer, Stock posting against cost center,

Karāchi, Sindh, Pakistan

Production Shift ManagerCoordination with service departments for betterment of plant.·Report writing of breakdowns and per day shifts activities.·Material management, product segregation, labeling and bagging of product.·Co-ordination in process Management planning meetings, co-ordination with other departments (Electrical & Mechanical) and with marketing department to fulfill the customer requirements and complete the targets.·Made work performing SOP's for carrying out special maintenance tasks according to manufacturer’s recommendation.On job training to sub-ordinates.On job training from seniors

Near Wheat Godown Landhi Karachi

Performed as operations Engineer and performing responsibilities Current Plant status review.• Failures/Tripping during shift reviews and troubleshoots it, if failure exists.• Parameters change/to be change, necessary actions to be taken.• Monitor additives batch preparation and maintain feeding vessel level.• Work permits status checking.• Product & Raw Material levels/Inventory monitoring.• Chemical consumption and inventories in hand, review.• Ensuring production systems are operated safely and efficiently.• Monitor and ensure the logging of all critical/controlling Parameters on DCS.• Maintain shift wise activities log book.• Attemted several times power failure and troubleshooting through DCS.Responsibilities as COMMISSIONING /STARTUP ENGINEER• Worked as a Commissioning/Start up Engineer for a new Polymer (Poly Ethylene Teraphthalate) plant having designed capacity of 600 tons/day designed (CTIEI) at Novatex Ltd.• Inspection of process piping with its auxiliaries according to Isometric drawings and Process & Instrument Diagram (P&ID’s) and kill the punch list of designated area. • Commissioning and start up of cooling towers.• Pressure Hold up Test (cold and hot conditions) & Helium Leak Test for Vacuum tightness.• Level Calibration of process vessels, distillation column and Reactors.• Functional Test of pumps/Agitators/cutting units etc.Safety Responsibilities• Work Permits issuing & follow-up SOPs and LOTO policy.• To ensure that SOP’s are being followed and isolation of process according to check list• Ensure personal safety before start of any work & PPEs.

Karāchi, Sindh, Pakistan

Execute the scheduled and routine operation activities according to proper SOP and LOTO policy ·Monitor the Schedule and Routine jobs and plant parameters from CCR and also from field.·Command on DCS software DELTA-V & SUPCON to control poly-condensation and solid state polymerization plant’s running parameters and Trouble Shooting & Rectification of problems.·Optimization of process at different throughputs with different Raw Material Brands.Planning of schedule of operation activities and emergency jobs in complete/partial shutdown.