- Led the Design and development of the critical Assembly & CNC fixtures and inhouse Automation Machine development for New Product Introduction (NPI) from prototype to Continuous Ramp Build (CRB)- Collaborated with cross-functional teams on consumer electronics new product introduction(NPI) and development.- Strategized and standardized the team's process flow, encompassing both daily activities and design/release activities, to improve efficiency, reduce turnaround time (TAT), and eliminate errors.- Implementing Cost Analysis and Value Engineering methodologies to assess design choices, optimizing costs while upholding high-quality standards.- Managed projects within defined schedules and budgets.- Iteratively enhancing designs to maximize production throughput, minimize cycle times, and improve overall efficiency

- Digital Manufacturing assessment for the BIW Assembly Flow Process and validation.- Creating and validating Locating Strategies (LDs) for BIW sheet metal components and sub-assemblies by applying Digital Twin technology to meet Global Manufacturing Requirements (GMRs).- Creation of Measurement Point (MPs) strategy for BIW sheet metal components and sub-assemblies to ensure the design & Process capability to the design intent.- Managing engineering changes, re-validating the digital environment, and reassessing the studies to confirm manufacturing feasibility throughout the program timeline.

- Designed and developed Special Purpose Machines and Assembly Lines.- Analyzed customer product engineering drawings and specifications to conceptualize and illustrate equipment, tooling and process solutions as part of the pre-bid or bid process.-Interacted with customers to gather input, address gaps, and navigate the Design Approval Processes (DAP).- Demonstrated a strong ability to conceptualize and create automation solutions for Turnkey Assembly and Test solutions for customers.- Conducted engineering calculations related to material strength, speed, horsepower, temperature, pressure, force, etc.- Reviewed electrical requirements in collaboration with electrical designers, considering both input and output devices.- Assessed drawings for accuracy, ensuring appropriate material selection, machining techniques, finishes, and hardness.-Provided support to the Assembly team for problem analysis and solution development during the assembly of Machines, Jigs, and Fixtures.Project Handled.- Led projects including Automatic Needle Assembly for HLL Life Care, Kerala.- Developed Semi-Automatic SPM for Catheter Bag Sealing at Hollister Medical, Haryana.- Designed Assembly Line for MCCB Units at Schneider Electric, Hyderabad.- Designed Compressor Assembly Line for Calsonic Kansei Motherson, Japan.- Designed & led the Automatic Slack Adjuster Line for Knorr Bremse, Pune.- Designed & led the Dispo-Pen Assembly Line at Rexam Plastic Packaging, Bangalore.- Designed & led the Seat Track Assembly Line project for Aisin Automotive, Bangalore.- Designed & led the MCCB Assembly Line for L&T, Vadodara.- Designed & led the Viscous Fan Drive Assembly Line at Borg Warner, Chennai.

- Designed and developed Special Purpose Machines and Assembly Lines.- Designed special-purpose machines and assembly lines, including cam, servo, and air-operated stations, and modified existing designs.- Created detailed drawings, assembly plans, Bills of Materials, and updated documentation.- Actively participated in internal and customer design reviews.- Preparation of pneumatic Circuit diagrams, and selected suitable elements.- Collaborated with suppliers to identify cost-effective design solutions.- Managed projects within defined schedules and budgets.Project Handled.Project -1: Design and Development of Cylinder Head Sub-Assembly Line. Tata Motors – PUNE,Project -2: Design and Development of Crank Case Oil Gallery Leak Testing Machine, SWARAJ.Project -3: Design and Development of Transaxle Assembly Line, Tata Motors, Dharward.Project-4: Design and Development of Automated Shim Selection Machine, Tata Motors-Pune

- Design and Development of press tools and jigs & fixtures.- Develop Manufacturing Process drawing for each component of the fixture & press tool assembly- Redesigning of existing fixtures- Creating assemble drawing and control (Inspection) chart for assembly of fixtures & press tool- Assembly & Testing of fixtures & press tools- Control tooling to ensure Product Quality & Productivity.- Ensuring Error proofing in Tools.