Vivek Devaraj Email & Phone Number

Sincere & diligent professional offering about 15years in planning & implementing the preventive, predictive & breakdown maintenance schedules plant equipment's & machineryAccomplishments across the carrier 1.Tool life monitoring system introduced in polishing machine using RFID to avoid the quality issue in crank. 2.Pendent introduced to identify the coolant leakage in high pressure system to reduce the MTTR in high pressure washing machine. 3.Introducing Vision sensor to identify the process missing issue in crankshaft. 4. I.O.T Introduced with a team in CNC machine to improve the reliability of machines. 5.Visual basic script developed to monitor the motor current percentage in CNC Machine. 6.Rework cycle introduced with a team in lapping machine to reduce the part scrap. 7.Lumberg I/ O module replaced with Siemens module to avoid to maintaining unique spare items. 8.Program introduced to avoid high pressure pump failure to reduce MTBF 9.Controls cabin layout changed to establish the gantry service area to reduce the MTTR 10.Spare list displayed in HMI to reduce the MTTR 11.Supported team to UPGRADE the HMI from PCU50 to IPC 12.Corrected OEM alarm description which is not match with real issue in ETXE-TAR machine to reduce the MTTR 13.Machine controls retrofit done to increase productivityEquipments• CNC Machining centre• Deep Rolling and straightening • Balancing machine• Polishing Machine• Grinding Machine• Marposs Gauging and grading machine• Leak test machine• Oven• E.O.T Cranes• ABB Robot• Jip cranes• Hydraulics• PneumaticsControls• 840D Power Line• Siemens S7300 PLC• Mitsubishi FX & Q series PLC • Simocom U & D DRIVE• Rexorth Indramat Drive• Micromaster 440 Drive• Sinamics drive1.Trouble shooting and maintenance of CNC machines with 840D controller power line in engine machine shop. (Mag Boeringer Milling and Broaching machines, Gudal Gantry and Etx-tar in crank line ).2.Handling Profibus, ASI & Profinet communication system.3..Troubleshooting knowledge in ABB Robots. 4.Having knowledge in Rexroth Indramad drive in Cinetic Landis machines .5.Trouble shooting and maintenance of Siemens automation PC based balancing machine schenck.6.Involved in the Scheduling and planning in preventive and breakdown maintenance jobs with key focus on spares availability and root cause analysis.7.Trouble shooting and maintenance of paint shop equipments.8.Trouble shooting and maintenance of Jip cranes, over head cranes.Shops• Machine Shop ( Engine shop)• Paint shop ( E.D Coating )