Vrushal Maniyar Email & Phone Number

California, United States

Sunnyvale, California, United States

San Diego, California, United States

San Francisco Bay Area

• Developed DVA models for Interiors using VisVSA to assist mechanical designers to design• Performed 1D and 3D stack-up analysis for welded seat assembly• Review drawings, mechanical operations & material selection to determine the inspection requirement & methods• Investigated and resolved supplier quality problems by conducting audits and analyzing defect trends• Providing GD&T support to various design engineering teams to generate datum schemes, and review ECOs

Greater Los Angeles Area

▪Developed and supervised the implementation of a new rework process for Pacemakers and required equipment & tools in production which resulted in cost saving of $1 million ▪Performed machine qualifications (IQ/OQ/PQ), CAPA activities, wrote and executed quality protocols & reports ▪Conducted change impact analysis to determine affected sites and necessary validations required for given process ▪Knowledge of cGMP, process development, manufacturing facility design and control of equipment & utilities ▪Conducted Measurement System Analysis (MSA-Gage R&R) on various hand gages on manufacturing line ▪Programmed Robots of Laser Machine and Moisture Getter Dispenser to make the process robust and reliable ▪Performed time study analysis to identify process wastes & implemented solutions to reduce WIP by 8% ▪Responsible to work with quality counterpart to develop and implement the quality standards per FDA and MHRA ▪Planned work force & space utilization; designed layout of equipment and flow of processes ▪Updated SOPs, Work Instructions and Blueprints using AutoCAD and conducted training operators• Conducted line balancing activity for bottleneck operations to reduce Non-Value Added activities, process cycle time and downtime• Conducted Design of Experiments (DOE) for data collection and measured experimental data for different composite matrices with varying parameters

Pune Area, India

▪ Prepared test strategies, acceptance test procedure (ATP) & qualification plan to demonstrate quality of the product▪ Interacted with customers to define the roadmap of Future Product Quality & prepared APQP documents▪ Generated Product Quality Plan (PQP) and drove process development, documentation, and validation of PQP• Optimized the performance of software to reduce overall computational time by 40-60%.• Administered the status meetings of product enhancements highlights to discuss the test metrics for the domain to arrive at the GO/NOGO decision for product.• Designed and developed complex assembly model, BOM, and manufacture drawings with GD&T using CATIA V5 and Solidworks for testing purpose• Enhanced Graphical User Interfaces (GUI) for various CATIA functionality which made it user friendly.• Keeping the track, reporting and validating the bugs in various tools.• Volunteered as PLM instructor to increase the efficiency of new employees

Pune Area, India

• Responsible for managing 10+ suppliers of an annual spend more than $1 million for cylinder kits and bearings• Worked with supplier for defining design, manufacturing process and build fixture for all parts in development phase• Evaluated supplier quality and readiness through production part approval process (PPAP) submittals• Drafted purchasing orders, asset creation & part pricing for production/prototype parts & tooling• Checked the non-conformance reports and provide guidance to suppliers to meet the company’s product standards

Pune, Maharashtra, India

• Tested and defined mechanical response of material DP600 for automobile industries• Created layouts and designed test equipment to simulate conditions for material testing• Determined and analysed material properties, carried out fatigue analysis, stress-life (S-N) and strain-life (e-N) analysis, plotted S-N and e-N curves and studied crack propagation.• Designed the layout of an experiment, generated CAD assemblies and drawings, analysed geometric tolerances for fixtures designed and interpreted the test results.• Research led to the selection of best prototype material for use in various heavy machines, automotive and aircraft manufacturing applications of the company.• Programmed Excel macros to register suppliers, materials and vendors into ARAI Management system database

Pune Area, India

• Carried out various Process validations, Engineering Change Notice, Equipment Specifications, and Process Control Charts in various lines over the production floor▪ Scheduled PM’s for fixtures and machines to improve machine reliability and reduce downtime▪ Forecasted production volumes & planned in-plant inventory, tools, and spares as part of disaster response▪ Supported production with all error-proofing (poke-yoke) activities & performed process FMEA on new technologies▪ Designed lean process plans for a new product line of fan driven clutches by ensuring DFM techniques• Partnered with the supply chain to consolidate suppliers, negotiate lower pricing, and eliminate second tier vendors which resulted in cost savings of $20K

Bachelor Of Engineering (Be), Mechanical Engineering, 3.75/4

Master'S Degree, Mechanical Engineering And Management