Responsible for finalizing the 3D CAD data based on vehicle packaging & 2D drawing of product/Component for customer approvals and prototyping (Radiator, Intercooler, Complete Engine Cooling Module, Transmission Oil Cooler Lines. Responsible for generation and release of Bill of Material, APQP design documents for all products for prototype and Production.Thorough check of New Design Release/Design Change Notice and design documents as per Mahle BEHR standards while ensuring 100% quality… Show more Responsible for finalizing the 3D CAD data based on vehicle packaging & 2D drawing of product/Component for customer approvals and prototyping (Radiator, Intercooler, Complete Engine Cooling Module, Transmission Oil Cooler Lines. Responsible for generation and release of Bill of Material, APQP design documents for all products for prototype and Production.Thorough check of New Design Release/Design Change Notice and design documents as per Mahle BEHR standards while ensuring 100% quality. Comprehensive reading and understanding of Mahle norms and follow the Product Development Cycle for product design, drawing creation and supply specification and adhering to the same while quality check.Work with CAE/Thermal Analysis team to fully use the CAE tools for design validation and optimization. Perform design for manufacturing / design for assembly at the early design phase Follow the engineering change procedures for all required engineering changes. Track design changes, input information in system to release or update BOM. Benchmark designs for various radiators, including the products from the competitors, to improve the design quality and make design more competitive. Liaise with customers in entire product development phases to ensure expectations are met with respect to performance and packaging requirements. Show less

● Thermal Design of Tube and Fin type Heat Exchanger including Radiator, Heater core, Charge air cooler, Oil cooler and Condenser using proprietary S/W and KULI 8.0 from Magna Styer. ● Heat Exchanger Stacking Analysis and Optimization with 1 D simulation s/w KULI 8.0 from Magna Styer.● Pressure Drop and under Bonnet air flow management study with 3 D s/w CFD V10 from Autodesk.● Building FEA Models for structural components of cooling system and analyse the same using Pro-Mechanical… Show more ● Thermal Design of Tube and Fin type Heat Exchanger including Radiator, Heater core, Charge air cooler, Oil cooler and Condenser using proprietary S/W and KULI 8.0 from Magna Styer. ● Heat Exchanger Stacking Analysis and Optimization with 1 D simulation s/w KULI 8.0 from Magna Styer.● Pressure Drop and under Bonnet air flow management study with 3 D s/w CFD V10 from Autodesk.● Building FEA Models for structural components of cooling system and analyse the same using Pro-Mechanical interpreting results and making sound technical decisions based on simulation results.● Preparation of Technical proposal and Cost data for new projects for Passenger Car and Utility Vehicle segments and for 2-wheeler automobiles. Responsible for the correctness of product cost and BOM.● Benchmarking and analysis of ECS packages offered by various international competitors to understand the overall industry requirements and convert it into product features. Thereby enhancing the product value.● Creating and updating Statement of Requirement (SOR) document of bought out parts like FMSA (Fan Motor Shroud Assembly) for all the new projects in Passenger Car and Utility Vehicle Segment.● Preparing Analysis reports of various patents by competitors and JV to understand recent design and manufacturing trends in automobile heat exchanger industry.● Creating & Maintaining the New Product Enquiry database to analyse the projects and various stages towards production handover.● Experience of interacting with Japanese counterparts for proposing optimized ECS solutions to various clients. Show less