Vishal Tyagi Email & Phone Number

California, United States

Newark, California, US

Austin, Texas, US

• Lead Design and Validation engineer for the development of Doors, IP, Center Console, Overhead, Hard, and Soft Trim commodities for the best-selling Tesla EV.
• Defined project scope and guided the design, manufacturing and test strategies to meet key performance metrics (safety, cost, mass, and quality) and international automotive safety regulations (FMVSS, IIHS, E/CN-NCAP.
• Designed & fabricated test fixtures, resolved multiple field issues and implemented multiple cost & mass investigations.
• Implemented DFMEA/PFMEA and DVP&R to ensure Tesla and supplier manufacturing quality control plans, vehicle launch milestones, and prototype/production build events were executed accordingly.
• Engineered safety-critical head impact components to meet FMVSS 201U requirements. Achieved 20%+ safety margin increase and cost savings for Model 3, Model Y, and next-gen vehicles, totaling $30+MM per year.
• Collaborated with industrial designers to develop A-class surfaces, conducted concept studies in 2D and 3D, and led prototype trials. Developed CAD using Catia, completed DFM for various manufacturing processes, and.

Austin, Texas, US

• Validated Model Y air vents from new supplier by scripting in Python and running vents through cycling testing
• Utilized MATLAB to post-process data from Model Y thermal valve data to validate the new valve design
• Executed local changes, started by the Global Interiors team, of parts and systems according to the Tesla Change Management process. Implemented processes and quality to achieve world-class execution of automotive.
• Collaborated with key suppliers and supported overall vehicle launch milestones and prototype/production build events.
• Collaborated with cross-functional teams within the Tesla Vehicle Engineering, Manufacturing Engineering, and Procurement groups to ensure interior system manufacturing, assembly feasibility, serviceability, and.
• Responsible for utilizing product engineering processes such as DFMEA and technical documentation - DVP&R and ensuring Tesla and supplier manufacturing quality control plans are executed accordingly.

Noida, Uttarpradesh, IN

I started working with Lumilor India (owned by Detailing Devils India Pvt Ltd group), the recently established technical center in Noida, as Automotive Design Engineer in the Research & Development Department. I have experienced the real-world procedures of vehicle design and development of Harley Davidson & Royal Enfield bikes. My design and development.

Chennai, Tamil Nadu, IN

Learned various processes involved in the manufacturing & chassis assembly stage process for buses and trucks along with testing and quality control.

Master'S Degree, Automotive Engineering

Bachelor Of Technology (B.Tech.), Automobile Engineering