Warren Cutler Email & Phone Number

Boston, Ma, Us

Boston, Ma, Us

Cambridge, Massachusetts, Us

-Designed and implemented a production lines for new dual ethernet version of energy monitor, as well as ultrasonic welded current transformers-Developed, deployed, and managed an RMA process at a third-party partner to thoroughly test returned monitors, and recover them as either new or refurbished for resale-Communicated with customer support team on known technical issues and effective triage practices-Provided ongoing manufacturing, quality, and test support to production lines at contract manufacturer

Natick, Ma, Us

As an NPI Manufacturing Engineer, I provide production support on various machine vision systems throughout their alpha, beta, and RTM build stages.This includes designing assembly fixtures and processes, documenting them, and training operators to ensure high quality products can be built in a reliable and operator-friendly manner.I also:-Root cause production and field failures, and drive corrective actions to improve any discovered issues.-Collaborate with our Test Engineers to qualify and implement in-line test fixtures to reduce manufacturing defects-Conduct new product testing to confirm desired specifications are met-Standardize documentation to improve communication across departments and with contract manufacturers

Natick, Ma, Us

-Designed and fabricated mechanical portions of three types of modular battery charging stations ensuring products ship in full compliance of shipping regulations-Provided manufacturing support for release, and on-going production, of over forty customer-specific projects for use in the Life Science industry-Developed and implemented bulk packaging for a high-volume camera resulting in higher throughput in distribution center and $20,000 annual cost savings-Created repair guides for refurbishing returned products, resulting in $40,000 annual cost avoidance savings-Performed part qualification testing for alternate injection mold and cast metal suppliers to improve component purchase price variance and replace end of life parts-Improved documentation and standardization of Life Science projects to reduce risk of production errors-Conducted failure analyses and generated reports for customer returned cameras-Leveraged common failure modes to drive part and process changes, improving reliability of products

Bedford, Massachusetts, Us

-Designed and built testing apparatus for IPX4 standard verification of products in-house-Created test fixtures for new design baseline testing and cross-product performance comparisons-Operated 3D printing (FDM and SLA) and post-processing for engineering department-Analyzed parts using Creo Simulate to determine expected failure point under known operating conditions-Developed test procedure documentation for off-tool part validation

Natick, Ma, Us

- Modeled new fixture and nest assemblies in SolidWorks for future use in producttesting and assembly- Fabricated parts using FDM 3D printing and machine shop tools including CNC router, hand mill, and drill press- Designed and implemented new manufacturing processes to improve production efficiency- Diagnosed root causes for field failures to improve product life expectancy- Created assembly procedure documentation to be used on the production floor- Conducted testing to qualify parts for company’s transition to a new plastic part vendor

Waltham, Massachusetts, Us

- Modeled and analyzed existing products using PTC Creo and finite element analysis,reducing part failures- Designed assembly methods for the manufacturing of prototype designs- Analyzed root cause of product failures and conducted quality assurance for existing products- Executed deconstruction analysis of competitor products- Created test fixtures and performed testing to ensure products met customer specifications