Aishwarya G. Email & Phone Number

sodium ion battery packs design- concept generation to mass manufacturing.

San Jose, California, United States

Designed and developed structures to support fuel cells. Qualified new parts, new vendors, new materials.ECN , PCN releases

San Jose, California, United States

Analyzed client’s technical project requirements.Managed projects from proposal stage to prototype and manufacturing.Consulted on thermal, mechanical and manufacturing challenges for clients across various industries.Worked on thermal simulations using Ansys Icepak and in-house tools.Designed heatsink, heat pipe and cold plate solutions for various thermal challenges.

San Francisco Bay Area

Worked across all aspects of product from product design, development to manufacturing and testing resulting in revenue of over $2.2M in 1 year across 23 successful projects.Coordinated with sales in analyzing customer requirements and recommended standard or custom products.Designed customized heatsink, heat pipe, vapor chamber or combination solutions for high power chip cooling.Conducted CFD simulations using Ansys ICEPAK on electronic systems to determine best thermal solutions.Design optimization of heatsink fins and dimensions based on CFD results.Conducted Wind tunnel experiments to validate simulation results.Appropriate mounting selection based on the application and space.Designed and tested wire clips to mount the heatsink.Created 3D CAD models and 2D drawings of the final part and assembly design.Developed standard fansink products for PCIe market.Co-ordinated with manufacturing to identify the best manufacturing methods for high volume. Managed both customer and internal projects.Identified ways to improve engineering tasks.Responsible for ECN and drawing releases

Bangalore

Part of CAE group worked on various analyses such as Structural, thermal, vibration, fatigue.• Lead for 5S drive- was responsible for leading 50 people to maintain orderly workplace and increase productivity.• Conducted various analyses like static structural, steady state thermal & dynamic (modal, harmonic) using Ansys Workbench on high temperature aero engine components.• Non-linear elastic plastic analysis on sensor parts using Ansys.• Estimated life of components using Goodman diagram. HCF, LCF Calculations.• Delivered projects on sudden demand of customer in a short time frame, which in turn helped in on time certification of products. • Created excel sheets for Harmonic calculations and Goodman plots. • Contributed to troubleshooting document and quality checklists.• Internal Certifications: CAD Engineer level 1, CAD Engineer level 2, FEA Analyst level 1

Part of PDG-Product Design group in Electronics Warfare and Avionics department: • Designed Mechanical Package for Defense Avionics System. • Assisted in the design and testing of LRU’s for UAV.• Knowledge of Geometric Dimensioning & Tolerance (GD&T).• 3D part modeling, assembly design, Sheet metal modules in CATIA V5.• Drafting and detailing using CATIA and AUTOCAD.• Modelled Internal decorative panel, rack mounts and enclosures for Ground Control Station Shelter.• Designed 19” plug-in unit using Sheet Metal module in CATIA. • Documentation of signal and power cable assemblies. • SAP-Knowledge of ERP-Product Lifecycle Management which includes creation of Material master, Document creation and updating of manufacturing part, general assembly, part list, purchase part. BOM (Bill of material), Engineering change request.• Sheet Metal manufacturing, Rapid Prototyping, Molding, vibration testing.