Ashok Kumar Email & Phone Number

Coimbatore, Tn, In

Madurai, Tamil Nadu, India

• Lead the team to inspect daily receipt of New Product Introduction (NPI) parts as per sampling plan and providing acceptance of parts• Escalated rejection details to supplier through SQA and initiate corrective actions, mitigate and preventing recurrence• Reduced receipt rejection, assembly rejection and rework PPM• Participated in New Product Build and identify Part related issues and also Consolidate new Product parts issues and arriving solution by coordinating with corresponding teams• Reduced NPI Parts RFT Loss and to sustain within the target level• Conduct PPAP audit and Periodic process audit at supplier end and ensure closure of NC’s to meet Quality requirements and delivery targets• Ensured COP (Homologation) parts as meets their requirement• Handled Internal assembly rejections, PDI & External Customer complaints analysis and implemented of corrective actions• Identified green channel suppliers through iMaRQ Audit and initiated self-certified parts inflow to reduce inspection time• Initiated corrective and preventive actions to address non-conformities identified during audits.• Digitalization of parts dimension monitoring at supplier end under Digital Quality management system (DQMS) to reducing inspection time.• Coordinated with cross-functional teams to integrate supplier quality standards into overall business strategy.• Conducted supplier audits to assess compliance with quality standards and regulatory requirements.• Reviewed and approved supplier qualification documentation, ensuring adherence to industry standards.• Collaborated with suppliers to develop and implement quality improvement plans for more reliable product sourcing.• Coordinated with engineering teams to define quality criteria for new product development projects

Chennai, Tamil Nadu, India

• Final PDI Team Management• Maintained Customer PPM under target level and Implemented Corrective Action and Preventive Action against customer complaint using quality tools like 8D Report• Periodic review and Evaluation of Final Quality Inspectors and Conducted Training Program to Educate Trainees• Reduced Reworks PPM by initiating process improvements along with CFT members• Reviewed the internal process and product characteristics against Q- Prime Audit.

Coimbatore, Tamil Nadu, India

• Upstream Quality Team Management• Validated New Master Piece (NMP) and Alteration Master Piece (AMP) according to customer requirement• Periodic Audit against the quality of Die Mould and Sample Pieces• Metal QC Checked against Investment Casting Parts.• Assuring Gold Purity, hall Marking and Alloy composition during every production batches.• Reviewed QMS related documents and Initiated updation• Taking Corrective Action and Preventive Action against the Internal Complaint using quality tools• Monitored and reviewed daily and monthly reports• Assuring the product against the Customer Ergonomics.

Coimbatore, Tamil Nadu, India

• Carried out detailed study of product design and drawing, conforming feasibility of dimensions, manufacturing process and quality• Preliminary process planned and development through PFD, Control pan, PFMEA• Planning of new instruments and arranged for procurements• Prepared SOP for the initial part sample production• Developed proto sample parts, studied the process performance and product quality through customer test results• Production Part approval (PPAP) by validating product and process through production trial run• To checking Product design from Initial stage to Final stage in the manufacturing process and finding the product quality is good or acceptable• Executed the Inspection and Gauge Plan as directed to meet Customer demand• Prepared PPAP documentation facilitating run at rate activities and conduct capability analysis (Pp, Ppk, Cm, Cmk) & studies for review by product engineering department for changes and assisted with the implementation of changes • Internal product and process Auditing regarding IATF requirements.• Taking Corrective Action and Preventive Action against the Customer Complaint using quality tools• Educate the subordinates to resolve the internal issues through kaizen and quality circles

Coimbatore Area, India