ERECTION AND COMMISSIONING OF ABB DCS 800XA WITH PROFIBUS CONNECTIVITY , SUB CONTROL SYSTEMS, SMART MCC AND ALL FIELD INSTRUMENTATION OF 10000 TPD CEMENT PLANT FOR ADITYA CEMENT,GRASIM INDUSTRIES LTD.AT CHITTORGARH , RAJASTHAN.

Programming and maintaining Modicon PLC’s Quantum, 984-480E, 984-785E, Quantum and L&T Yaskawa I/O’s, SCADA – AFE Panaroma-IC2000ERECTION AND COMMISSIONING OF PLC AND I/O PANELS, X-RAY ANALYSER, UPS, WEIGHING SYSTEMS, AC-DC DRIVES, TELEMETRY SYSTEM, CROSS BELT ANALYZER, PFISTER SYSTEM FOR COAL FIRING, AND FIELD INSTRUMENTS.DETAILED ENGINEERING SUCH AS PROVIDING CONNECTIVITY FROM FIELD INSTRUMENTATION TO DCS AND HIGHER LEVEL INFORMATION SYSTEM, SCADA, APPLICATION SOFTWARE DEVELOPMENT, CABLE SCHEDULING. PREPARATIONS OF SPECIFICATIONS, DATA SHEETS, EQUIPMENT SIZING AND SELECTION, BID EVALUATION AND INSPECTION, APPROVAL OF EQIPMENT LAYOUT, GA DRAWINGS, MATERIAL SPECIFICATIONS AND REQUISITIONS AND INTERFACE WITH VARIOUS C&I VENDORS.PLC : WORKED ON ALLEN BRADLEY SLC 500 PLC AND A VAST KNOWLEDGE OF L&T MODICON PLC SOFTWARE (SOFTWARE –PLC PROGRAMMING MODSOFT AND SCADA IC2000, & HARDWARES AND ITS COMMUNICATION SETUP WITH REMOTE I/O’S AND SCADA (MODBUS PLUS & MODBUS). MAINTENANCE : BEING A SECTION IN CHARGE OF A INDIVIDUAL SECTION (RAW MILL ,KILN ,CEMENT MILL, WITH ROLLER PRESS OR DCS ). I HAD DONE ALL THE DAY-TO-DAY MAINTENANCE JOBS RELATED TO INSTRUMENTATION DEPARTMENT AND INVOLVED IN ALL IN-HOUSE PROJECTS.ACHIEVEMENTS AND CREDITS: TOTAL SUPERVISION OF PLANT UPGRADATION FROM ABB PLC TO L&T PLC . BOTH PLANT STACKER / RECLAIMER AB PLC UPGRADATION AND CONECTIVITY WITH TELEMETRY SYSTEM.REMOVED ALL THE SUB CONTROL SYSTEM LOCAL PLCS AND ALMOST ALL SYSTEM HAD TAKEN IN CENTRAL PLANT PLC.MAXIMISED THE AUTOMATION TO AVOID MANUAL FAILURES.PRESENTLY RESPONSIBLE OF PLANT DCS SYSTEM, DEPARTMENT ISO 9002 AND 14000 DOCUMENTATION, LABORATORY EQUIPMENTS, X-RAY ANALYSESRS, RAMCO OBCS AND OFCS SYSTEM, CENTRALISED AC SYSTEM, AND DEPARTMENTAL STORE INVENTORY CONTROL. IN CHARGE OF DCS SECTION TO CO-ORDINATE WITH PROCESS DEPARTMENT FOR THE SMOOTH OPERATION OF THE PLANTS.