Accountable for all Transmission Production Testing (Sub-Assembly, System Level Acceptance, First Article, etc)Perform structured failure analysis for all Production Testing failuresLead cross-functional teams to complete Corrective Actions based on test incidents to drive Continuous ImprovementTrack all Field Failure Issues by cause and work with cross functional team to determine appropriate actionLead or involved with Failure Analysis for all field returned TransmissionsReport to Executive Staff and US Government for all Test Issues and Corrective ActionsLead monthly Quality Briefing with US Government (TACOM / DCMA)Work with Engineering to define Qualification and Testing Requirements on new designsWork with Engineering to ensure proper requirement flow down and verification on new projectsProvide Quality input for contract bids and proposals

-Design transmission components for a cross drive mechanical transmission for tracked military applications-Design and perform dynamometer tests to confirm new component designs-Design programs and spreadsheets to support and streamline data collection for testing support-Flow down requirements from vehicle level to transmission product level-Perform basic gear, hydraulic, and bearing analysis for transmission components-Manage small design projects including project budget, schedule, and manpower

-Design and detail Custom Machinery per customer’s RFQ, and R&D Quotation-Interact with customer to ensure that all specifications and expectations are met-Work with machinists, machine builders, and electricians to coordinate projects, ensure timelines are met, and trouble shoot any issues-Support machines/lines during runoff/debug at R&D and at the customer’s-Design upgrades/retrofit for existing machines-Provide mechanical input for quotations

-Design high volume manufacturing process per a customer’s print-Ensure that tooling, supplies, and equipment are available as necessary for production-Work with multidisciplinary teams to continuously improve the manufacturing process in terms of quality and cost reduction-Generate quality/AIAG documentation (PPAPs, Process Studies, PCP, PFMEA, etc)-Troubleshoot quality and/or process issues-Interact with the customer through product launch process, and continually for ongoing processes-Work with suppliers to ensure appropriate functionality and timing for equipment

-Modify/Design Industrial HVAC units-Manage Project purchasing in conjunction with project timing-Manage time among multiple projects-Work with manufacturing to design, troubleshoot, and build HVAC units

-Created 3D models and 2D CAD drawings of machines and components. (AutoCAD, Inventor)-Assisted in design of mechanisms for Non-Contact Alignment Machines, Tire/Wheel Assembly Machines, Dynamometers, and Roll/Brake Machines -Re-Designed verification system for Non-Contact Alignment Machines-Designed key sub-assemblies/mechanisms for new model NCA-Support Machining and Assembly of designed components-Field Support of Machine Installation

•Created 3D models and 2D CAD drawings of trolleys and parts. (AutoCAD, Inventor)•Assisted in design to modify existing trolley systems to customize for each application•Performed product testing and inspection. •Designed new systems and components

• Designed mock-up structure and components for Reconnaissance and Surveillance Vehicle (RSV) to model the mission module for ingress/egress studies. (Modeled in Pro/E) •Assisted in management of (two to four) mechanics and shop personnel in construction of mock-ups.•Communicated with Design Team members to ensure accurate representation of mission module for Mock-up.

•Set-up and ran Haas CNC mills •Deburred/inspected Parts