Frank Spadafora Email and Phone Number
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Having progressed through a series of roles, I strive to work towards continuous improvement.With over two decades of leadership experience spanning biotechnology, medical nutrition/nutraceuticals, and food products, I've cultivated a proven track record in driving operational excellence and elevating productivity. My journey involves seamlessly navigating the intricate landscape of research and development, directing innovation, and optimizing manufacturing processes to achieve heightened efficiency and quality.Throughout my career, I've played a pivotal role in scaling up production, managing pilot facilities, and ensuring the smooth orchestration of manufacturing operations, thereby establishing a robust supply chain. My strategic mindset extends to developing product pipelines and delivering solutions that not only meet customer needs but also align seamlessly with overarching business objectives.A true advocate for collaboration, I've successfully fostered cross-functional teamwork, nurturing high-performing teams that exceed organizational goals. My expertise lies in implementing best practices in process development and manufacturing, driving continuous improvement and cost savings.As a communicator and influencer, I have a knack for presenting complex technical information in a way that resonates with diverse stakeholders, gaining buy-in at all levels. I thrive in fast-paced environments, approaching challenges with a hands-on, proactive problem-solving basis.I am dedicated to upholding regulatory standards and maintaining the highest levels of safety, quality, and sustainability across all operations. Core ExpertiseOperations Management, Process & Technology Rollout, R&D Management, Manufacturing Scale-up & Technical Feasibility, Biotechnology, Change Management, Capital Budget Planning & Management, Process & Product Development, Process Research & Optimization, Process Improvement, Budgeting & Cost Reduction, Team Leadership, Manufacturing Technology, Food Processing. Food Ingredients, Medical Nutrition, Technology Development, Global Operations, Aseptic Processing, Powder Processing, Fermentation
Spadafarm, Llc
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Director Of OperationsSpadafarm, Llc 2024 - PresentRaleigh-Durham-Chapel Hill Area
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Director - Scale-Up And ManufacturingAgbiome 2021 - 2024Raleigh-Durham-Chapel Hill Area★ Led the successful production of three EPA-approved biological, organic fungicides, demonstrating our commitment to sustainability and environmental responsibility. By ensuring compliance with regulatory standards and overseeing the production process, we were able to bring these innovative products to market.★ Directed the production scale-up and optimization of our flagship commercial product, Howler, as well as subsequent products, Howler EVO and Theia, at our Contract Manufacturing Organization (CMO). By optimizing production processes and collaborating closely with our CMO, we achieved greater efficiency and scalability in our manufacturing operations.★ Cultivated a culture of operational excellence and continuous improvement by working closely with our CMO to enhance product quality and daily throughput rates. Through collaborative efforts and a focus on best practices, we achieved significant improvements in first pass, first quality metrics and daily throughput rates for Howler.★ Managed and optimized the Cost of Goods Produced (COGP), leading to a notable reduction in Howler COGP over the last 1.5 years. By identifying cost-saving opportunities, streamlining processes, and negotiating favorable terms with suppliers, we were able to improve cost efficiency while maintaining product quality.★ Developed and maintained key performance metrics that enhanced the customer usage experience, particularly in product mixing, wettability, and dispersibility, while improving product effectiveness. By focusing on customer satisfaction and product performance, we strengthened our competitive position in the market and built loyalty among our customer base. -
Piloting Facility Manager/Principal Engineer - Process Development & PilotingCargill 2018 - 2020Greater Minneapolis-St. Paul Area★ Provided global project support to multiple Cargill business units, leveraging my expertise to ensure the smooth execution of projects across different regions. By collaborating with various teams and stakeholders, facilitated effective communication and alignment of goals, ultimately driving project success.★ Played a pivotal role in process development for select piloting projects, including the Truvia product line extension, Sweet Complete. Through strategic planning and execution, ensured the timely delivery of projects while staying within budget constraints. This contributed to the expansion of our product offerings and enhanced our competitive edge in the market.★ As the manager of the Capital Expense Project Portfolio for the Engineering and Data Sciences group, oversaw the strategic allocation of resources and the timely execution of projects. By effectively managing the portfolio, I ensured that resources were allocated optimally to support key business objectives and drive innovation.★ In my role as the Facility Champion for the Environmental Health and Safety (EHS) program, implemented effective controls that led to a milestone achievement of No Lost Time Accidents or Environmental Incidents. By prioritizing safety and compliance, created a culture of accountability and awareness, ensuring the well-being of our employees and the protection of the environment.★ Directed the introduction and testing of a new corporate Management of Change (MOC) program, which laid the groundwork for future implementation across the entire R&D organization. Through careful planning and stakeholder engagement, successfully implemented the program in Savage and facilitated its global rollout, incorporating feedback and modifications to ensure its effectiveness. -
Director, Pilot Plant & LogisticsNestlé Health Science 2012 - 2018Greater Minneapolis-St. Paul Area★ Oversaw the development of product line extension prototypes and managed the testing of new products, ensuring that they met quality standards and regulatory requirements. By effectively managing the rollout packages for manufacturing sites, facilitated the successful introduction of Boost and Carnation Breakfast Essentials brands to market.★ Led and motivated a team of 10 professionals dedicated to driving new product innovations and modifications within our current product lines. Through effective leadership and mentorship, fostered a culture of creativity, collaboration, and excellence, resulting in the successful delivery of projects on time and within budget.★ Implemented innovative processes and solutions that led to a substantial cost reduction, operational optimization, and savings exceeding $1M. By increasing annual experimental trials by 72%, enabled our team to explore new ideas and technologies more efficiently, driving continuous improvement and innovation.★ Led the implementation of detailed guidelines to ensure compliance with industry best practices, FDA, USDA, and global regulations. This resulted in an outstanding record of 0 insterilities in three years, demonstrating our commitment to quality and safety in product manufacturing.★ Through a strategic redefinition of roles, enhanced productivity by 33%, leading to annual savings exceeding $100K for support projects in aseptic processing, retort processing, and dry blending solutions. By optimizing workflows and resource allocation, maximized efficiency and minimized waste, driving cost savings and operational excellence.★ Introduced and served as the Nestlé Continuous Improvement Program Pillar Leader for the Pilot Plant, Maintenance, and Quality Assurance Groups. Through this role, facilitated continuous improvement initiatives and achieved a noteworthy milestone of No Lost Time Accidents or Environmental Incidents, prioritizing safety and sustainability in our operations. -
Developmental Products Management - ManufacturingCargill Health & Nutrition 2006 - 2012Greater Minneapolis-St. Paul AreaProcess Technology Manager ★ Led the seamless technology transfer process from Research & Development (R&D) and Pilot Plant Operations to Project Engineering. By effectively coordinating between different teams and departments, ensured that the transfer was executed smoothly and efficiently, minimizing delays and maximizing productivity.★ Implemented process improvements aimed at streamlining operations and enhancing project visibility. By optimizing workflows and communication channels, contributed to a 40% reduction in the average time for process-related decisions. This increase in efficiency allowed us to make faster progress towards project milestones and deliverables.★ Despite the challenges associated with a highly confidential global initiative, successfully achieved project deliverables and met timeframes. Through meticulous planning, proactive problem-solving, and effective collaboration with team members, ensured that project goals were accomplished within the specified timelines, maintaining confidentiality and security throughout the process.Manufacturing Sourcing and Contract Manufacturing Manager★ Orchestrated the global sourcing of all products for Cargill Health and Nutrition (CHN). By implementing scalable solutions, increased the availability of products resulting in the expansion of the business.★ Managed external manufacturing operations and led a team of 8 professionals to support sourcing and production across the US, Mexico, and EU. Through effective leadership and coordination, we achieved rapid roll-out and distribution schedules for CHN products including Truvia.★ Evaluated technologies and facilities in Asia with the aim of driving product line expansion. This initiative resulted in a commendable 15% increase in product throughput and an impressive 18% reduction in product costs, demonstrating the success of our expansion efforts and the efficiency gains achieved through strategic decision-making.
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Process Research & Development ManagementSolae, Llc (Dupont Nutrition & Health) 1995 - 2006St. Louis, MoDIRECTOR, PROCESS RESEARCH & DEVELOPMENT AND PROTEIN PILOT PLANT:★ Directed the development of new and unique technologies for incorporation into commercial facilities. Scaled-up new product processes from bench to pilot plant and commercial facilities.DIRECTOR, PROCESS RESEARCH & DEVELOPMENT:★ Platform Leader for the Breakthrough Manufacturing/Process Research Platform charged with choosing and evaluating new technologies that significantly lower capital and/or operating costs or that offer substantial product functionality benefits versus existing processes or technologies.PROCESS RESEARCH PROJECTS DIRECTOR: ★ Led the development of new or unique technologies for incorporation into commercial facilities. ★ Developed and scaled-up a process to manufacture a bulk active ingredient for a joint National Cancer Institute/ DuPont Protein Technologies project. ★ Evaluated sterilization systems, evaporation and drying systems, centrifugation, ultrafiltration/nanofiltration/reverse osmosis systems, agglomeration/coating and extraction processes.PREVIOUS EXPERIENCE:PRODUCTION SUPERINTENDENT at American Cyanamid Company★ Managed all phases of production and process improvements in a fermentation manufacturing facility that produced an antibiotic bulk active ingredient for use in a medicated feed application.PRODUCTION ENGINEER at Nutrisearch International CorporationBiotechnical manufacturing facility producing baker's yeast and whey protein concentrates utilizing sterile continuous fermentation, ultrafiltration, spray drying and immobilized enzyme technologies.
Frank Spadafora Skills
Frank Spadafora Education Details
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Chemical Engineering
Frequently Asked Questions about Frank Spadafora
What company does Frank Spadafora work for?
Frank Spadafora works for Spadafarm, Llc
What is Frank Spadafora's role at the current company?
Frank Spadafora's current role is Seasoned Leader | Biotechnology, Food and Medical Nutrition Products | Driving Operational Excellence, Innovation, and Cross-Functional Collaboration.
What is Frank Spadafora's email address?
Frank Spadafora's email address is fr****@****tle.com
What is Frank Spadafora's direct phone number?
Frank Spadafora's direct phone number is (985) 893*****
What schools did Frank Spadafora attend?
Frank Spadafora attended University Of Massachusetts Lowell.
What skills is Frank Spadafora known for?
Frank Spadafora has skills like R&d, Manufacturing, Food, Food Ingredients, Product Development, Process Research, Process Development, Food Industry, Food Processing, Food Technology, Food Science, Technology Transfer.
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Frank Spadafora
Senior Process Control And Automation Engineer At Arconic, Inc.Youngstown-Warren Area1arconic.com -
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Frank Spadafora
Pittsburgh, Pa6cushwake.com, cretech.com, cretech.com, verizon.net, crisiscar.com, dealcloud.com
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