Greg Cox Email & Phone Number

Australia

Newcastle, Australia

Maintenance Warehouse Management

East Coast Australia

East Coast Service Manager – Parts & Rotables for locomotives and rollingstock servicing rail clients on the east coast of Australia. Customers include Aurizon, Pacific National, GWA, Rio Tinto and CFCLA.• Managed and reported on a budget >$40M pa• Scheduled and managed component overhauls of Electro Motive Diesel (EMD) and non Original Equipment Manufacturer (OEM) requirements - CMMS implementation and delivery with customers - Programmed day to day reactive maintenance requirements and yearly schedules • Structured KPIs across multiple sites and disciplines to support overhaul business• Provided customer technical support • Prepared and presented tender responses to clients• Developed initiatives to lower costs and increase revenue• Conducted onsite inspections of equipment and engineering analysis across all customers• Undertook contract management for vendors and customers• Managed vendor and customer warranty claims• Managed debtors

East Coast Australia

• Develop and manage component overhaul business to support East Coast operations (SAP)• KPI development, reporting and adherence• Develop training packages to assist product knowledge for new team members• MRP analysis and material forecasting• Warranty management for vendor and customer claims• Develop and implement new processes to support sales and overhauls• Develop tenders and proposals and present to customers• Budget creation, management and reporting >$20M pa• Carry out data analysis to develop new sales strategies• Technical support for customers and supply chain personnel• Conduct safety observations• Assist development of work management process• Debt collection

East Coast Australia

• Develop and implement new maintenance procedures and strategies• Engineering analysis of materials sourcing, quality, fit for purpose • Development and implementation of modifications • Develop procedures for proactive, preventative and planned maintenance • Technical support to overhaul facilities – quality, adherence to procedures• Develop and provide training on new maintenance practices• FMEA and RCA to improve maintenance strategies• Carry out data analysis to develop new maintenance strategies• Develop and manage oil analysis across Pacific National fleets • Present training packages to small groups• Assist development of work management process• Assist development of safety observation database • Source alternate suppliers and materials to lower maintenance costs• Improve materials handling processes• General fault finding and trouble shooting• Conduct safety observations

Nsw

• Develop, implement and manage component overhaul schedules• Deliver training on materials management and Plant Maintenance using SAP• Lead team of multi-disciplined planners and schedulers• Develop and implement standardised MRP process• Inventory Management• Develop and review Maintenance KPI’s • Root Cause Analysis site facilitator for LEAN Process• Maintenance strategy reviews and improvement• Major shutdown coordination, scheduling and supervision• Weekly departmental planning • Conduct safety observations• Technical Support• Work alongside SIX SIGMA personnel to implement improvement activities

Qld

I was seconded to this role to implement maintenance and safety strategies after a workplace fatality in the maintenance department which shut down the operations. Under my leadership we recorded zero MTIs and repeatedly exceeded production records due to plant availability.• Co-ordinated maintenance activities across QLD (8 sites)• Responsible for the direct leadership of 20 onsite maintenance personnel and support for remote site requirements• Undertook budget management and reporting• Implemented the corrective actions from the fatality investigation• Developed materials management logistics across QLD• Restructured vendor auditing and management parameters• Implemented, trained and audited personnel in the use of Maintenance Workflow• Developed and reviewed KPI’s• Developed protocols for equipment inspections• Undertook auditing of site services and conducted safety observations• Co-ordinated and implemented high voltage management processes• Trained and audited personnel in the use of Work Safety Permits (WSP) and Job Safety Analysis (JSA)• Developed the machine criticality schedule• Established and audited predictive maintenance procedures (vibration analysis, oil analysis, thermography)• Restructured and rebuilt the maintenance team

Nsw

• Conduct Root Cause Analysis investigations • Establish and audit maintenance procedures • Failure Mode Effects Analysis • Development of mechanical equipment inspections• Identify areas for cost reduction• Maintenance strategy reviews and improvement• Recognise areas for improvement within maintenance workflow strategy• Persue CMMS improvements• Plan and supervise extended shutdowns• Report asset lifecycle for budgeting• Collect and analyse maintenance history• Audit site services• Technical support

Nsw

• Technical document writing• Establish predictive maintenance procedures • Arrange and supervise contract work• Set up work schedules• Shutdown and daily planning• Create and maintain isolation procedures• Create and maintain bills of materials• Maintain and review stock inventory• Create notifications and work orders• Create maintenance schedules• Attend production and maintenance meetings• Arrange work contracts• Create work safety permits and JSA’s

Nsw

• Supervision of tradesmen• Work alongside Maintenance Planner to plan future work, allocate labour, prioritise jobs, review previous work• Root cause analysis• Attend production and maintenance meetings• Conduct daily toolbox meetings• Responsible for all operating machinery in plant

Nsw

• Fitter on wire product lines• Maintain departmental inventory and stock levels• Plant area owner• Oversee machine rebuilds• Liaise with operations personnel• Conduct departmental safety inspections

Nsw

• Afternoon/Nightshift maintenance• Workflow prioritisation• Problem solving• Authority to interrupt/stop manufacturing process• Monitor plant functions• First call to machine breakdowns• Troubleshooting of machine problems

Nsw