Ian Coxon Email & Phone Number

Seaham, Gb

Peterlee

Control of a top tier COMAH site operations 24/7Manufacture and supervise all formaldehyde and urea based resins ensuring waste is kept to a minimumUtilising SAP to raise production orders, book out stock etc..Organising manpower, production and warehouse staffWorking with materials such as acids, caustics, formaldehyde, melamine and ureaManage the movement of finished products using the bulk storage systemProvide a safe system of work minimizing risk to personnel and the environmentControl and direct production in coordination with supply chain managing frequent changesLaboratory analysis on resins to ensure specifications are maintained in line with customer requirementsEmbrace flexible working practices ensuring a zero loss environmentGeneral plant maintenance required when maintenance team are unavailableSite housekeeping in preparation to become a 5 S methodology compliant site

Seal Sands, Hartlepool

Process Technician incorporating numerous tasks such as:o Distillation, refluxing, azeotrope and use of glass line vesselso Temperature, pressure and reaction processesDrying powdered products in preparation for production using dedicated equipmentWorking with caustics, acids, ethyl acetate and more used in the agricultural and pharmaceutical industriesMonitoring reactions and processes ensuring compliance to proceduresSite housekeeping including cleaning of vesselsContinual health and safety awarenessBasic plant maintenance including; stripping pipework, changing valves, changing flanges etc as and when required throughout the plant

Seal Sands, Hartlepool

Staff Management, Cohesive Team development, Training and Continued Personal Development in addition to Manpower Resource Optimisation.All tasks required to ensure the running of an effective, efficient, flexible and happy cohesive team able to adapt to the expectations dictated by production requirements, deadlines and customers with consideration of H&S. Batch YieldsEnsuring that the production quantities and raw materials meet the customer orders. When required, devising a plan to adjust as necessary.Production schedulingAnalysing the production levels to determine vessel availability, capacity and requirement factoring in delivery deadlinesEnvironmental waste control managementTasked with monitoring the waste capacities and allocation to specific effluent control points.Staff Management and Manpower ResourcesAll tasks required to ensure the running of an effective and efficient shift, developing a strong team ethic. Tasks including shift timesheet completion and submission, holiday and overtime authorisationOrder of consumable and services (e.g. purified air, pump seals and nitrogen) as required to ensure sufficient supplies for production requirementsSite Safety (all aspects of Health and Safety).All aspects of H&S requirements to ensure compliance with legislationSite incident controllerDuring any incident, alarm, evacuation situation, I am responsible for co-ordinating the necessary professionals to assess the best course of actionManagement reportingCompletion of numerous reports required by plant management including security, yield, staffing etcAttend various daily production meetings to update senior management on productivity and more. Feeding back any relevant information to the shiftPermit control, authorisation and management

Sole responsibility for ALL contractors and maintenance on-site providing the necessary authorization require prior to any task. Without this authorization the maintenance, repairs or other would not be allowed to commencePolicing all aspect of work tasks required for maintenance, repairs etc. Including risk assessment, method statements and equipment for each jobMaintaining all necessary legal requirement regarding on-site works projects in addition to ensuring H&S complianceReporting as required on any critical/major issues and breakdownsConducting inductions for all new subcontracted individualsCommunicating with production regarding all updates and announcements of site works and any potential limitations/affects to their scopeProcess operator incorporating numerous tasks such as:o Reactor, Blend and Glass plant processes including; chemical reactions, crosslinks, blending, distillation, refluxingo Temperature, pressure and reaction of ethylene and propylene oxide using SCADA controls on PLCo Monitor formaldehyde reactionsVarious chemicals being used during numerous production processes

Process operator incorporating numerous tasks such as:o Reactor, Blend and Glass plant processes including; chemical reactions, crosslinks, blending, distillation, refluxingo Temperature, pressure and reaction of ethylene and propylene oxide using SCADA controls on PLCo Monitor formaldehyde reactionsVarious chemicals being used during numerous production processesSite housekeeping including cleaning of vessels and management of the effluent plant

Peterlee

All duties including cleaning the screens with caustic and thinners to applying stencils onto screen and completing printed jobs to spec and deadline.Training new staff with regards to use of machinery and processes.

Education record

Level 2 Nvq, Chemical Performing Manufacturing Operations, Pass

Statutory regulations & organisational safety requirements Promoting effective relationships Preparing off manufacturing operations.

Part 1 City & Guilds, Chemical Process Pland Operation, Pass

Instrument Control, Process Science & Calculations Material Processing Solids Material Processing Liquids & Gasses Plant & Plant Services.