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James Ensley Email & Phone Number
NPE Harness Intern
at
Tesla
LinkedIn matched
✓ Verified May 2026
3 data sources
Profile completeness 86%
Current company
Role
NPE Harness Intern
Location
Waterloo, Ontario, Canada
Company size
Who is James Ensley? Overview
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Quick answer
James Ensley is listed as NPE Harness Intern at Tesla, a company with 76101 employees, based in Waterloo, Ontario, Canada. AeroLeads shows a matched LinkedIn profile for James Ensley.
James Ensley previously worked as Electrical Member - Wireharnessing at Mac Formula Electric and Battery Lead - Mechanical at Mac Formula Electric. James Ensley holds Bachelor Of Engineering - Be, Mechanical Engineering from Mcmaster University.
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Tesla
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Profile bio
About James Ensley
Hi, my name is James Ensley and I am currently pursuing Mechanical Engineering at McMaster University.
Current workplace
James Ensley's current company
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Tesla
9 roles
James Ensley work experience
A career timeline built from the work history available for this profile.
Electrical Member - Wireharnessing
Current
Aug 2024 - Present
Battery Lead - Mechanical
- Designed a sheet metal battery pack enclosure based on DFMA, HV isolation and wire length considerations in SolidWorks, reducing it’s overall weight by 10%.
- Designed and prototyped a creative solution to securing and assembling the battery segments into the pack, printed using ULTEM 9085.
- Developed an equation that calculates the overall enclosure dimensions based off the cell configuration, the material chosen and tolerances.
- Implemented SolidWorks equations for modular weld slot locations.
Dec 2023 - Aug 2024
Battery Team Member - Mechanical
- Designed and fabricated wiring harness jig to accurately route wire harnesses and 3D printed multiple custom parts.
- Drew several weld, GD&T, and sheet metal drawings to be sent out to an electronic enclosure manufacturer for fabrication.
- Infused composite fiber panels for battery pack charger and PCB mounting plate to be sent for water jetting.
- Facilitated the laser cutting and installation of Nomex 410 insulating paper into the battery pack.
- Used virtual components, external references, and global dimensions for an efficient top-down design using SolidWorks.
- Organized inventory effectively during competition.
Feb 2023 - Jan 2024
Mechanical/Thermal Engineering Intern
Current
May 2024 - Present
Private Tutor
May 2023 - Sep 2023
Line Cook
Matty'S Hot Chicken
May 2023 - Sep 2023
Flight Controls Team Member
- Prototyped the data acquisition, live telemetry, and GPS tracking system for Launch Canada 2022
- Researched and taught how to perform FEA, the math behind it, and how to test validity in a video presentation to show to future years.
- Researched thrust vector controlled (TVC) rocket using a PID controller, and STM32 protocols for efficient data transmission.
- Organized meetings, assigned tasks, created a bill of materials, and set testing dates for the TVC project.
- Performed FEA simulations in SolidWorks on the TVC static mount and adjusted the design accordingly by using a fundamental understanding of mechanics.
- 3D printed TVC components to approximate wiring lengths, degrees of freedom, and approximate thrust placed on the mount.
Dec 2021 - Mar 2023
Line Cook
May 2022 - Sep 2022
Team & coworkers
Colleagues at Tesla
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CM
Colin Mccreary
Colleague at Tesla
Berkeley, California, United States, United States
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JC
Joe Carter
Colleague at Tesla
Draper, Utah, United States, United States
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HI
Hironori Inai
Colleague at Tesla
Kawasaki, Kanagawa, Japan, Japan
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JG
James Grose
Colleague at Tesla
Richmond, California, United States, United States
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CC
Carlos Cruz
Colleague at Tesla
Austin, Texas, United States, United States
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KR
Kenneth Ruelas
Colleague at Tesla
Manteca, California, United States, United States
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JX
Jiawei Xue
Colleague at Tesla
San Francisco, California, United States, United States
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TC
Tom Conlon
Colleague at Tesla
New Brunswick, New Jersey, United States, United States
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AŁ
Anna Łukowska
Colleague at Tesla
Wrocław, Dolnośląskie, Poland, Poland
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KP
Kyle Perkins
Colleague at Tesla
Sparks, Nevada, United States, United States
View →
Colin Mccreary
Colleague at Tesla
Berkeley, California, United States, United States
View →
JC
Joe Carter
Colleague at Tesla
Draper, Utah, United States, United States
View →
HI
Hironori Inai
Colleague at Tesla
Kawasaki, Kanagawa, Japan, Japan
View →
JG
James Grose
Colleague at Tesla
Richmond, California, United States, United States
View →
CC
Carlos Cruz
Colleague at Tesla
Austin, Texas, United States, United States
View →
KR
Kenneth Ruelas
Colleague at Tesla
Manteca, California, United States, United States
View →
JX
Jiawei Xue
Colleague at Tesla
San Francisco, California, United States, United States
View →
TC
Tom Conlon
Colleague at Tesla
New Brunswick, New Jersey, United States, United States
View →
AŁ
Anna Łukowska
Colleague at Tesla
Wrocław, Dolnośląskie, Poland, Poland
View →
KP
Kyle Perkins
Colleague at Tesla
Sparks, Nevada, United States, United States
View →
2 education records
James Ensley education
Bachelor Of Engineering - Be, Mechanical Engineering
97%
Kitchener Waterloo Collegiate And Vocational School
FAQ
Frequently asked questions about James Ensley
Quick answers generated from the profile data available on this page.
What company does James Ensley work for?
James Ensley works for Tesla.
What is James Ensley's role at Tesla?
James Ensley is listed as NPE Harness Intern at Tesla.
Where is James Ensley based?
James Ensley is based in Waterloo, Ontario, Canada while working with Tesla.
What companies has James Ensley worked for?
James Ensley has worked for Tesla, Mac Formula Electric, Christie Digital Systems, Tutorax - Tutoring Service, and Matty'S Hot Chicken.
Who are James Ensley's colleagues at Tesla?
James Ensley's colleagues at Tesla include Colin Mccreary, Joe Carter, Hironori Inai, James Grose, and Carlos Cruz.
How can I contact James Ensley?
You can use AeroLeads to view verified contact signals for James Ensley at Tesla, including work email, phone, and LinkedIn data when available.
What schools did James Ensley attend?
James Ensley holds Bachelor Of Engineering - Be, Mechanical Engineering from Mcmaster University.
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