C/O Naudero Sugar Mills (Pvt) Limited, Larkana, Sindh.Process DRP, Crushing Capacity (3000-4000 TCD).As Group General Manager (Production, Process & Planning), I manage production & process, oversee new plant erections, and lead troubleshooting to ensure efficiency and drive continuous improvement across our sugar mills. Also involved in hiring process of Technical people of the Group Companies listed below:Ansari Sugar Mills Limited, Badin, Sindh.Process DRP… Show more C/O Naudero Sugar Mills (Pvt) Limited, Larkana, Sindh.Process DRP, Crushing Capacity (3000-4000 TCD).As Group General Manager (Production, Process & Planning), I manage production & process, oversee new plant erections, and lead troubleshooting to ensure efficiency and drive continuous improvement across our sugar mills. Also involved in hiring process of Technical people of the Group Companies listed below:Ansari Sugar Mills Limited, Badin, Sindh.Process DRP, Crushing Capacity (7000-8000 TCD)Bawany Sugar Mills (Pvt) Limited, Badin, Sindh. Process DRP, Crushing Capacity (3000-4000 TCD)Chambar Sugar Mills (Pvt) Limited, Tando Allahyar, Sindh.Process DRP, Crushing Capacity (4000-5000 TCD)Khoski Sugar Mills (Pvt) Limited, Badin, Sindh.Process DRP, Crushing Capacity (4000-5000 TCD)Larr Sugar Mills (Pvt) Limited, Sujawal, Sindh.Process DRP, Crushing Capacity (4000-5000 TCD)Naudero Sugar Mills (Pvt) Limited, Larkana, Sindh.Process DRP, Crushing Capacity (3000-4000 TCD)New Dadu Sugar Mills (Pvt) Limited, Dadu, Sindh.Process DRP, Crushing Capacity (5000-6000 TCD)Sindhri Sugar Mills (Pvt) Limited, Ghotki, Sindh.Process DRP, Crushing Capacity (9000-10000 TCD)Tando Allahyar Sugar Mills (Pvt) Limited, Mirpur Khas, Sindh.Process DRP, Crushing Capacity (9000-10000 TCD)Total Group Crushing Capacity (57,000 TCD) Show less

Process DRPCrushing Capacity (9000 - 9500 TCD)BMRE & ENERGY CONSERVATION ACHIEVEMENTS:1) At Chashma Sugar Mill Unit 2 D.I.Khan, Plant Balancing for 9000-9500 TCD.2) 03 nos FFE H.S 4500 M^2 each installed and trialed successfully and achieved target to curtail steam %cane from 53% to 45.5%.3) 01 Vacuum Filter 56 M^2 installed and trialed successfully.4) 03 nos Juice heater installed H.S 500 M^2 each and trailed successfully.5) 02 CVC 175 M^3 installed and… Show more Process DRPCrushing Capacity (9000 - 9500 TCD)BMRE & ENERGY CONSERVATION ACHIEVEMENTS:1) At Chashma Sugar Mill Unit 2 D.I.Khan, Plant Balancing for 9000-9500 TCD.2) 03 nos FFE H.S 4500 M^2 each installed and trialed successfully and achieved target to curtail steam %cane from 53% to 45.5%.3) 01 Vacuum Filter 56 M^2 installed and trialed successfully.4) 03 nos Juice heater installed H.S 500 M^2 each and trailed successfully.5) 02 CVC 175 M^3 installed and trialed successfully.6) 01 Refine Pan capacity 80 T/Strike (Floating Type) installed and trailed successfully.7) 03 nos molasses conditioner have installed and trialed successfully.8) One waste water treatment Plant 125 M^3/Hr installed and trialed in season 2022-2023. IN ADDITION TO PLANT:1) Juice clarifier 10 M Dia installed and commissioned successfully.2) A Conti Pan 102 M^3 W/V installed and commissioned Successfully.3) Multimiss aligned coupling (Rope Coupling) installed at mill no 4 and commissioned successfully.4) Energy conservation with vapor 1,2,3 and 4 bleeding.5) Further Planning to increase Crushing Rate up to 10,000 TCD Show less

(Now Unicol (Pvt) Limited Sugar Division)Process DRPCrushing Capacity (7000 - 8000 TCD)BMRE & ENERGY CONVERSATION ACHIEVEMENTS:1) BMR plan for 8000 TCD in two phases.2) FFE 4500 Sq. meter 2# installed all process house boiling scheme shifted on vapor 2.3) Imbibition percent increased up to 240 percent on fiber & mixed juice percent regulate 107-108 percent.4) Steam percent cane curtailed up to 44 percent & target after completion of BMR 40 percent.5)… Show more (Now Unicol (Pvt) Limited Sugar Division)Process DRPCrushing Capacity (7000 - 8000 TCD)BMRE & ENERGY CONVERSATION ACHIEVEMENTS:1) BMR plan for 8000 TCD in two phases.2) FFE 4500 Sq. meter 2# installed all process house boiling scheme shifted on vapor 2.3) Imbibition percent increased up to 240 percent on fiber & mixed juice percent regulate 107-108 percent.4) Steam percent cane curtailed up to 44 percent & target after completion of BMR 40 percent.5) New Mill size 44/84 inches installed as mill no1 & previous one shifted as mill no 5. Bagasse pol curtailed up to 1.65-1.75.6) In process house addition of different Equipment's have erected as juice Heaters 3 nos, Continuous Pans 2 nos, Continuous Centrifugal 4 nos, Refine Centrifugal Silver Weibull 1750Kg/charge 1no, juice clarifier 1no, parallel set of Sugar dryer & Sugar in grader vertical crystallizer 2 nos.7) Indian design automated condensers complete installed & 500 KW power saved.8) All pipeline replaced according to requirement of Crushing 8000 TCD.9) Get gain in final molasses purity 34 to 31.8.10) One Boiler 60 ton installation have completed & successfully trialed.11) One Turbo Alternator 8 MW erection with completion of civil work & mechanical work completed & successfully trialed.12) Modification have carried out in Mill House13) Overhead Crane & Bridge with capacity enhancement from 25 ton to 45 ton & successfully trialed. Show less

Process DRPCrushing Capacity (12000 - 13000 TCD)Two Years as Overall in Technical Side, Sugar Godown & Power of Attorney.BMRE & ENERGY CONSERVATION ACHIEVEMENTS:1) BMR carried out and installed Falling Film Evaporators with complete Erection Commissioning successfully with Energy Conservation Steam percent Cane 45.2) Vapour bleeding at Evaporators to be modified & low temperature vapour utilized at low grade Sugar boiling.3) Basic Exhaust steam… Show more Process DRPCrushing Capacity (12000 - 13000 TCD)Two Years as Overall in Technical Side, Sugar Godown & Power of Attorney.BMRE & ENERGY CONSERVATION ACHIEVEMENTS:1) BMR carried out and installed Falling Film Evaporators with complete Erection Commissioning successfully with Energy Conservation Steam percent Cane 45.2) Vapour bleeding at Evaporators to be modified & low temperature vapour utilized at low grade Sugar boiling.3) Basic Exhaust steam distribution rectified at 1st effect Evaporators H.S 4000 M2, 2800 M2 & 2600 M^2 resultantly improved specific Evaporation. Rate as well as capable to increased crushing rate 9500 – 11500 TCD.4) Low temperature vapour arranged at Sugar melting instead Exhaust steam.5) Erection and Successful operation managed with zero Contamination level at Falling Film Evaporator H.S 4500 M^2 resultantly gain imbibition's 4.0 percent, curtail steam percent & improve syrup Brix and specific crushing rate up to 12000 TCD.6) Wash water reduction at different areas of Mills is under planning. Show less

Process DRPCrushing Capacity (7000 - 7500 TCD)Complete Erection & Start Commissioning.As Head of Department.BMRE & ENERGY CONSERVATION ACHIEVEMENTS:1) Complete Erection & Trial of Deharki Sugar have done with independent responsibility of Process House. Alhamdulillah completed with all respect.2) Process House complete Erection, Team management including officers & staff.3) Trouble free operation of Process House in first time managed.

Process DRPCrushing Capacity (10000 - 11000 TCD)Four Years as Head of Department & Two Years as overall in Technical Side.BMRE & ENERGY CONSERVATION ACHIEVEMENTS:1) In 2005 maximum crushing 6000 – 6200 TCD & steam percent more than 62 percent cane.2) In 2010 maximum crushing 9000 - 10000 TCD & steam percent up to 52 percent cane.3) Second vapour bleeding arranged up to primary heating, Secondary heating, B, C Conti. Pans & C-Grain pan.4)… Show more Process DRPCrushing Capacity (10000 - 11000 TCD)Four Years as Head of Department & Two Years as overall in Technical Side.BMRE & ENERGY CONSERVATION ACHIEVEMENTS:1) In 2005 maximum crushing 6000 – 6200 TCD & steam percent more than 62 percent cane.2) In 2010 maximum crushing 9000 - 10000 TCD & steam percent up to 52 percent cane.3) Second vapour bleeding arranged up to primary heating, Secondary heating, B, C Conti. Pans & C-Grain pan.4) Condensate water heating introduced at Primary & Secondary juice heating.5) Vapour line heater at fourth vapour & gain 20C temperature at primary juice & reduce 10 Ton per hour load of condenser.6) Injection water curtail 13500 M^3/ hour to 6000 M^3/Hour through modifications & installed SEDL automated condenser & spray Pond, save Electric power 1500KW / hour.7) Also, curtail fresh water consumption through recycling in process house at sweet water, tube- cleaning water of heaters, Evaporators, Pans & Vacuum pumps priming water.8) High-pressure steam curtail with low-pressure steam and & Vapors at Pan washing, Centrifugal Washing & A/B sugar re-melting.9) Now planed with IPRO to automate the refine Pans, Sugar Melter & MOL section.10) Further plain to adopt automation at A/B/C continuous Pan. Show less

(Now SW Sugar Mills (Pvt) Limited)Process DRPCrushing Capacity (5000 - 6000 TCD)As Head of Department.BMRE & ENERGY CONSERVATION ACHIEVEMENTS:1)To introduced second vapour bleeding & Increase syrup brix 55 degree to 62 degree & Crushing increased in existing setup 4500 TCD to 5200 TCD.

(Now SW Sugar Mills (Pvt) Limited)Process DRPCrushing Capacity (5000 - 6000 TCD)As Head of Department,BMRE & ENERGY CONSERVATION CHIEVEMENTS:1) Burning issue of CSML Refine Pan strike time 5 hours. I have resolve with redesigning the specific condenser & Injection water distribution resultantly curtail the pan strike time 2 hours.

Process DRPCrushing Capacity (9000 - 10000 TCD)As Head of Department.BMRE & ENERGY CONSERVATION ACHIEVEMENTS:1) To insure second vapour bleeding up to B, C Continuous Pan & results at Massecute Boiling achieve in shape of Final Molasses Purity 30.5 average of 3 Crushing Seasons.2) Total Cooling & Condensing system modified with multi jet Condenser and increased crushing capacity 8000 TCD to 9000 TCD.3) 40 percent Molasses circulation avoid through… Show more Process DRPCrushing Capacity (9000 - 10000 TCD)As Head of Department.BMRE & ENERGY CONSERVATION ACHIEVEMENTS:1) To insure second vapour bleeding up to B, C Continuous Pan & results at Massecute Boiling achieve in shape of Final Molasses Purity 30.5 average of 3 Crushing Seasons.2) Total Cooling & Condensing system modified with multi jet Condenser and increased crushing capacity 8000 TCD to 9000 TCD.3) 40 percent Molasses circulation avoid through modification at A curing, to stop A double curing & regulate only A single curing.4) 10,000 TCD BMRE report have initiated as desired by the management which have installed in last year. Show less

In Production Department

In Production Department

In Production Department

In Production Department

In Production Department

In Production Department

In Production Department

In Production Department