Plant Operations Manager
Morristown, New Jersey, United States
Responsible for the manufacturing operations of (2) distinct focus factories producing 44 million cases of product with 500+ SKUs, 1,700+ raw materials, and a global distribution network. Responsible for managing daily operations & maintenance, 400+ technician and salaried personnel, capacity analysis & strategy development, and lean six sigma implementation.• Led operational optimization utilizing continuous improvement methods to minimize material losses, labor rationalization, and… Show more Responsible for the manufacturing operations of (2) distinct focus factories producing 44 million cases of product with 500+ SKUs, 1,700+ raw materials, and a global distribution network. Responsible for managing daily operations & maintenance, 400+ technician and salaried personnel, capacity analysis & strategy development, and lean six sigma implementation.• Led operational optimization utilizing continuous improvement methods to minimize material losses, labor rationalization, and process / packaging systems efficiency improvement reducing annual operational costs• Line optimization project improved daily throughput by 30% reducing outsourcing costs by $768,000• Demurrage reduction project delivered $300,000 in cost reduction• Material losses team drove propylene glycol annual reduction of $41,000• Leveraged lean six sigma methods to drastically change the continuous improvement culture within the plant• Implemented processes for project selection, project leader selection, and project status reviews. • Utilized DMAIC process, process mapping, statistical analysis, and root cause analysis• Developed strategy to implement structured preventative maintenance and autonomous maintenance programs to drive organizational effectiveness and improve overall factory efficiency. Show less