•With over 18 years of experience in Production Management & Manufacturing engineering, I am currently the Production In-charge of Production unit in Hirotec India Pvt Ltd. In this role, I oversee the assembly, Welding, Hemming ,Quality, Logistics, SCM, Stores and Budget processes for the BIW car doors, ensuring SQCT. I also lead the new model launch and manufacturing process improvement projects, collaborating with cross-functional teams and external partners. Some of my achievements include reducing the cycle time by 15%, increasing the output by 20%, and implementing the lean and kaizen principles. My core competencies include manufacturing processes, new model launch, manufacturing process improvement. I have a B.TECH degree in Mechanical Engineering and a Diploma of Education in Automobile Engineering. I am passionate about innovation and sustainability in the automotive industry.
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AgmM.N Auto ProductsCoimbatore, Tn, In -
AgmM.N Auto Products Jun 2024 - PresentTamil Nadu, India -
Production InchargeHirotec India Oct 2016 - Aug 2024Coimbatore, Tamil Nadu, India• Facilitating production and planning processes to meet specified targets, including the planning of shipments and logistics for both raw materials and finished goods.• Managing customer interactions to ensure smooth processing of customer requirements and implementing efficient processes.• Providing regular reports to management regarding budget versus actual expenditures.• Procuring necessary materials for production, both domestically and for export purposes.• Identifying suitable suppliers for project requirements and negotiating prices with the procurement team to secure favorable terms.• Effectively managing inventory for project components, optimizing logistics processes and seeking improvements.• Implementing and standardizing processes to enhance efficiency; serving as the overall in-charge of the plant, overseeing interactions with customers and suppliers.• Utilizing multitasking skills to efficiently allocate resources for production planning• PPAP, FMEA, Standard Operating Procedure (SOP) standardization of · Production Lines -
Senior EngineerRenault Nissan Automotive India Pvt Ltd Feb 2011 - Sep 2016Chennai, Tamil Nadu, India• Orchestrated the management of a 120-member team dedicated to production and planning, ensuring zero defects during high-volume door production. Successfully achieved AS Production at 100% compliance with requirements, implementing quality improvements through Kaizen (TPM).• Attained and surpassed high targets, resulting in a Direct pass ratio increase to 96.6%. Effectively decreased customer complaints by implementing Poka-Yoke and Kaizens, addressing quality issues with enhanced coordination and communication.• Managed customer concerns related to Supplier Quality Control Team (SQCT) matters.• Standard Operating Procedure (SOP) · Production Lines• Completed the production of doors (Cover Parts) for new models, including Nissan (Micra, Sunny, Terrano, Go, Go+, Reti-Go) and Renault (Kwid, Pulse), demonstrating successful project execution.• Played a key role in identifying and eliminating non-value-added operations in assembly and Hemming Processes through Kaizen initiatives -
Production EngineerHoneywell Mar 2010 - Jan 2011Pune, Maharashtra, India• Contribution of Production & Planning of Provided Turbo Charger solutions for renowned automotive companies such as Tata Motors in India, PSA in France, Nissan Power Train in Thailand, GM Pune, JD Pune, and VW Pune.• Production and meeting the targets• Involved in identifying and eliminating non-value added operations in assembly processes• Time Study Monitoring• Multi Model Production• New product organization (final assembly) Layouts,• Man power scheduling• Fault rectification, method study, Cycle time study.• Involved in making Pokayokes & Kaizens to improve the process• Designed and implemented efficient operating systems for production processes for Ford, Nissan, Tata, PSA, and VW turbos, meeting and exceeding set targets• Assembly Line Process Planning & Production Management -
Line EngineerBajaj Auto Ltd Oct 2005 - Mar 2010Pune, Maharashtra, India• Play a role of GROUP LEADER handling over 45 members, line balancing, and Time study.• Line Balancing as per the Production and meeting the targets• Involved in identifying and eliminating non-value added operations in assembly processes• Time Study Monitoring• Multi Model Production• New product organization (Engine assembly) Layouts.• Man power scheduling• Fault rectification and performance testing• Involved in making Pokayokes & Kaizens to improve the process
Madhan Kumar Education Details
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Mechanical Engineering -
Automobile/Automotive Mechanics Technology/Technician
Frequently Asked Questions about Madhan Kumar
What company does Madhan Kumar work for?
Madhan Kumar works for M.n Auto Products
What is Madhan Kumar's role at the current company?
Madhan Kumar's current role is AGM.
What schools did Madhan Kumar attend?
Madhan Kumar attended Karnataka State Open University, Sri Ramakrishna Institute Of Technology.
Not the Madhan Kumar you were looking for?
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Madhan Kumar
Avp - Recruitment & Operations @ Aditi Consulting | Strategic Talent Management And Recruitment Operations ExpertBengaluru4gmail.com, gmail.com, aditistaffing.com, aditi.com1 +142537XXXXX
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Madhan Kumar
Managing Director At Apeiro Solutions | Completed Over 1900+ Projects | Enriched 28M+ Crm Datasets For 300+ Happy ClientsCoimbatore3gmail.com, gmail.com, apeirosolutions.com -
Madhan Kumar
Chennai
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