Project Manager & Manager Of Sustaining Capital - Horizon
Calgary
Manager – Sustaining Capital: Portfolio for the Horizon Upgrader (~$250M/year maintenance) Worked with operations, maintenance and engineering groups to improve organization, definition, estimating and planning of scope further ahead of plant need dates, to improve execution performance and predictability within the portfolio. Project Manager: Fractionator Tower Upgrade (Critical Path Turnaround Project – 30 days) Frac Tower is 60m tall and 8m in diameter with ~290,000 bbls of daily production. After identifying unexpected corrosion, it was decided to replace the top 10m of the tower and to upgrade tower performance with a full tray replacement. Had to plan, design, fabricate and prep for TA execution in under a year, shortening typical fabrication duration of new Hastelloy lined tower top from 14 to 9 months. Worked execution and constructability details to an hourly schedule and utilized an atypical lump sum contract to successfully bring upgraded tower back online in 30 vs 39 days and 30% under budget. Project Manager: Froth Treatment Train 2 (~$1 Billion, ~375 kbpd dilbit output) Picked up project after a failed EPC Lump Sum contract did not meet design improvement expectations and lost over a year of schedule float. Adjusted team culture, changed engineering, procurement and contracting strategies, and augmented the construction team to mitigate damage and manage the critical path daily. With a team that peaked at ~1,000 people working 24/7, was able to recover schedule to startup 3 months ahead and ~$100M under plan. With fully integrated commissioning, the plant was able to exceed design rates on it’s first day of operation.