Patrick Conley Email & Phone Number

Columbia, KY, US

United States

Glasgow, Kentucky, United States

• Plant Business Unit and Value Stream Manager over Manufacturing, Engineering and Maintenance teams
• Facilitated Gemba Kaizen in Scrap reduction, cycle time reductions and efficiency improvements
• Removed waste from the production floor to include over production, non- value added machine cycles, and walk time inefficiencies.
• Detailed knowledge of Plant operations and understanding of P/L
• 100% order fill on OE Customers
• Launched new OE programs on new Air Disc Equipment successfully

Glasgow, Kentucky, United States

• Plant Business Unit and Value Stream Leader over Manufacturing, Engineering and Maintenance teams
• Facilitated Gemba Kaizen in Scrap reduction, cycle time reductions and efficiency improvements
• Removed waste from the production floor to include over production, non- value added machine cycles, and walk time inefficiencies.
• Detailed knowledge of Plant operations with P and L responsibilities
• Reduced customer back-orders to 0.
• Project leader for capital investment and start-up/Qualification of $12M for new brake pad line on schedule.

Glasgow, Kentucky, United States

• Responsible for 80 plus associates and 6 supervisors hitting safety, quality,delivery and production goals
• Lead scrap and production kaizen in the AM department (increased OA from 68% to 76% and reduced scrap from 2.6% to 1.5%)
• Maintained delivery performance above the 95% industry average (99.8%)
• Detailed knowledge of AM operations with P and L responsibilities
• Reduced customer back-order from 500,000 to 2,500 brake pads
• Project leader for capital investment of $12M for new brake pad line to increase capacity and revenue.

Glasgow, Kentucky, United States

• Responsible for 500 production associates and 26 supervisors hitting safety, quality,delivery and production goals
• Facilitated kaizen in the friction department( gain of over 100 batches in mix and blend and a cost avoidance of $4 million in capital investment)
• Detailed knowledge of plant operations(Ability to run department budget/ Achieved 2013 business plan)
• Support ABG quality system and safety programs through active involvement (Customer PPM.25)
• Understand and experienced with TS requirements ( Achieved TS16949 recertification)
• Launched Friction Module 7 (In excess of $15million capital investment on schedule)

Glasgow, Kentucky, United States

• Responsible for 80 plus associates and 6 supervisors hitting safety, quality,delivery and production goals
• Lead scrap and production kaizen in the AM department (increased OA from 48% to 71% and reduced scrap from 5.6% to 1.6%)
• Maintained delivery performance above the 95% industry average (99.8%)
• Detailed knowledge of AM operations
• Reduced AM inventory levels by 250,000pcs by reducing Waste from the production area (over production)
• Developed golden zone in AM raw pad stores (Set stores up by customer demand. Moved high volume product closer to the riveting area. Reduced W/S walk time. Reduced from 3 to 2 W/S)

Glasgow, Kentucky, United States

• Lead production and scrap reduction Kaizen activities (improved 13 hot presses and achieved an operational availability of 85%)
• Managed daily shift activities relating to safety, quality, production and delivery
• Ensured standard work was being followed in the departments
• Established a good 4S working environment ( established zone 4S)
• Experienced with the use of Kanban on the production floor

Glasgow, Kentucky, United States

• Responsible for 20 production associates hitting Safety, Quality, Delivery and Production goals
• Fostered a team environment with accountability
• Trained associates on standardized work
• Provided leadership and continuous improvement in safety, quality, delivery and cost reduction
• Completed daily production reports and OA and scrap graphs
• Lead kaizen and improvements on my shift and production area

Elizabethtown, Kentucky, United States

• Responsible for 50 production associates hitting Safety, quality, Delivery and production goals(Tier 1 automotive supplier)
• Responsible for tracking attendance and processing payroll
• Familiar with plant quality management systems (TS Certification)
• Planned and executed line changeovers based on Ford demand
• Worked with support groups on repair and preventative maintenance of robotic weld and assembly equipment
• Trained Supervision in the new Longview Texas manufacturing plant. (Spent a total of 3 months at this facility)

Bachelor Of Science - Bs, Criminal Justice

Criminal Justice

Activities and Societies: XN memberFurthered my education to help move my future forward.