Rahul Kumar Email & Phone Number

Toronto, On, Ca

Mississauga, Ontario, Canada

. Process Optimization:• Conducting thorough analyses of existing microchannel manufacturing processes to identify areas for improvement.• Implementing changes to enhance efficiency, reduce waste, and increase overall productivity.• Collaborating with cross-functional teams to streamline workflows and optimize resource utilizationQuality Control:• Conducting regular audits and inspections to identify and address quality issues promptly.• Collaborating with quality assurance teams to implement corrective actions and preventive measures.. Continuous Improvement:• Leading continuous improvement initiatives to drive innovation and enhance overall process capabilities.• Utilizing Six Sigma and other quality methodologies to identify and eliminate process variations.• Facilitating training sessions to promote a culture of continuous improvement among team members.New Product Introduction (NPI):• Collaborating with design and R&D teams during the NPI phase to ensure manufacturability and efficiency.• Developing and validating manufacturing processes for new Microchannel condensers, Evaporators, and Heating coils, ensuring seamless integration into existing workflows.Cost Analysis and Budgeting:• Analyze manufacturing costs and identify opportunities for cost reduction without compromising quality. Develop budgets for process improvements and equipment upgrades.Root Cause Analysis:• Investigating production issues, conducting root cause analyses such as (FMEA), (5WHY), and implementing corrective actions.• Collaborating with maintenance and operations teams to address equipment-related challenges and minimize downtime.Documentation and Standardization:• Developing and maintaining documentation, including standard operating procedures (SOPs) and work instructions.• Implementing and promoting standardized processes to ensure consistency and repeatability.

Brantford, Ontario, Canada

• Provide leadership, technical support and mentoring to technicians for their daily task allotment and troubleshooting.• Initiate daily meetings with maintenance & vendors to address the issues related to production, safety, and continuous improvement projects.• Continuously tracking performance via production reports, scrap rates and safety measures; in accordance with these data, update VP operations about ongoing activities in the plant.• Responsible for new process development and new manufacturing equipment’s qualification protocols/reports, risk assessments, and SOPs.• Monitoring SCADA system for any plant system discrepancy. Creating and modifying the P & ;ID drawings according to production process alterations. Fixture & tool designing (i.e. CAD design) for the machine modifications/automation.• Graphical and theoretical interpretation of equipment for its installation & operations. Trend analysis of production record, time study of equipment to improve productivity based upon quality within availableresources in a cost-effective manner.• Prepares training modules and schedules to executes training sessions for new processes and manufacturing equipment.• Track and ensure new material and machinery test, qualification & maintenance documentation.• Creates and maintains equipment part models and drawings for Technical Services.• Investigate and develop CAPA to handle market complaints.• Responsible for new material identification, selection, and suitability along with existing machinery including SAT and FAT.• Check the material inventory status and guide the purchasing department to initiate new orders.• Initiate purchase orders for utility stuff for employees.

Windsor, Ontario, Canada

• Set up, adjusted or operated basic or specialized machine tools to support precision machining operations.• Changed out aging tools, fixtures and offsets.• Adjusted offsets daily based on work orders and changing production needs.• Troubleshot machinery and programming issues to exceed production goals.• Observed machines for proper functioning and made adjustments to meet specifications and complete work orders on-time and under budget.• Adhered closely to equipment safety practices to reduce accidents.• Monitored feed and speed of machines during machining process to report problems and required repairs.

Hoshiarpur, Punjab, India

• Collaborate with the production team to develop production plans and schedules, ensuring optimal utilization of resources and meeting production targets.• Design, develop, and optimize manufacturing processes, including equipment selection, layout, and workflow analysis to improve efficiency, reduce costs, and enhance product quality• Monitor production costs and identify opportunities for cost reduction through process improvements, waste reduction, and material efficiency. Conduct cost analysis and recommend strategies to enhance profitability.• Maintain accurate documentation of production processes, equipment maintenance, and quality control measures. Generate reports on production performance, analyze data trends, and provide recommendations for improvement.

Postgraduate Diploma, Mechanical Technician

Bachelor Of Technology - Btech, Mechanical Engineering

Diploma, Mechanical Engineering