Rakesh Kumar Email & Phone Number

Navi Mumbai, Mh, In

India

Summary: “Established a Green field GU project, Ground breaking to Operation. Key Result Areas: Liasoning framework, statutory approvals and regulatory compliances for establishingGU within the time frame. Preparing the financial and technical feasibility of the GU project. Plant engineering, tendering and ordering as per the execution plan. Established project scopes, execution plans, cost estimates and the engineering. Close Co-ordination with electricity Board) for establishing power source and variousapprovals Developing & monitoring plan for Projects under planning & execution 

Mukutban

o Maintaining Capex Proposal Reports: All Capex proposal-related BOQs, saving calculation sheets, MOMs, Protocols, ROI reports, and MPR presentations were maintained properly.o Formation of annual operational and maintenance budgeting for the Grinding and Packing section. Tracking, controlling, and optimising the costs to ensure they are within the Annual Operating Plan.o To ensure compliance with MP Birla safety standards and function in the transport safety committee, implementing Road safety standards and rail safety standards, Monitor and carry out all the activities required to maintain good housekeeping and safety standards in sections.o Making contracts for packing plant maintenance activities, verifying contractor bills relating to packing plant maintenance activities, and reducing the truck turnaround time for truck loading from 6.5 hours to 4 hourso Coordinating with other technical departments, commercial departments, HR departments, and administrative departments for smooth functioning of the packing and Grinding sectionso Adopt new technology, new maintenance techniques, and carry out up-gradation and modification jobs to continuously improve plant productivity and reduce the overall cost of manufacturing cement through optimal utilisation of the work force and spares.Highlights:o Handling all Plant capex projects along with IMS implementationo Reduce demurrage in waggon loading by reducing the downtime of equipment and optimising processes.o Achieved Packer output of 200 TPH and VRM TPH of 290 TPH against 270 TPH by optimising the process's technical parameters.o Reduced packing power by 1 KWH, i.e., from 2 KWH to 1 KWH.o Reduce Grinding power by 2 units from 32 KWh to 30 KWho Increase in FAS consumption in PPC production, i.e., from 35 to 34%

Jajpur Road, Odisha

Heading the mechanical department for grinding unit execution in that plant operation and maintenance.Active and leading participation in Plant MTBF, Clinker factor, and Energy pillars. Involved in plant tendering, ordering, engineering, inspection, fabrication, procurement post ordering, estimation, and execution.

Nasik, Maharashtra, India

Responsible for execution of grinding circuit projet design and supply by KHD. Overall having 12 years of experience in cement projects and O&M as well.Worked with many cement renound cbrands i.e. JP Cement & Ultratech Cement.

Dalla Sonebhadra

Section In charge (Projects) Raw Mill Grinding Circuit.  Carried out complete erection of raw grinding circuit which comprises KHD make Roller Press i.e. RPS-10  Carried Out commissioning raw grinding Roll Press circuit & hook up the existing ball mill circuit.  Carried out Operation & maintenance of raw grinding circuit, which includes kiln feed, Raw mill transport and Roller Press (RP-S -10-170/110) circuit of 220 TPH, KHD make. Carried out maintenance & various modification jobs of SKS separator, V-separator and Air chute. Coordinating material /spare parts planning related activities encompassing identification of vendor , requirement of specification and offer evaluation . planning and executing capital procurement Planning and efficient preventive maintenance schedules of various machinery and instrument to increase machine up time / equipment reliability; there by accomplishing planned production targets within the budget

Rajula Area, India, Gujarat.

Engineer (Mechanical) (Nov 2007 – Mar 2010) Worked as a section in charge of cement grinding area having two no’s of Ball Mill circuit with Roller Press. Responsible for Operation & Maintenance of cement grinding circuit which include roller press, Ball mill, Air Separator, Grit separator, Bucket elevator, Belt conveyors etc. Carried out commissioning job of new roller press of KHD make (Type: _RPZ-170/140). Planned day to day activities to run efficiently production of cement mill. Preparation and planning for shutdown and breakdown activities Carried out energy consumption projects like augmentation of fly consumption in grinding circuiting & eliminating of jamming problems from fly ash circuit with successfully completion & appreciation. Responsible for good planning of spare part inventory and prepared good BOM for all roll press and cement mill circuit equipments. I was rated FEE (Far Exceed Expectation) in FY-2008-2009 for my consistent performance. Well versed with SAP system and maintaining data's and history of eqipment. Implementing WCM and I was team leader of EHS (Environment health and safety), making awareness' for safety among workers. Awarded best Sarve Sresth Suraksha Saathi and Best Near Miss reporter

Rewa Mp & Dalla Up

Field Engineer (Mechanical) (Feb 2006 – Nov 2007) Worked at JAYPEE Dalla Cement Project (UP) and I was involved in Erection of Kiln 4.2*62 meter long. Involved in Up gradation and maintenance of Dalla cement Plant, It include KILN, ESP, Bag Filter, Cooler Grates, Coal Mill, etc. Worked at Jaypee Rewa Plant (Rewa) and I was responsible of day to day maintenance of all the equipment of cement mill area like Ball Mill , separators & Raw meal transport like Air Slide, Bucket Elevators, Screw Conveyors, Belt Conveyors, etc and Clinker Transport i.e. DPC, DBC etc. Improving availability of equipments involved in clinker production by reducing downtime. Documentation as per ISO System and OHSAS Systems. Using Computer Aided Maintenance Management (CAMM) software, for keeping the records of all the maintenance work done. Motivating workers for safety and environment friendly working systems Using Oracle based Shift Management Systems Software for shift activity record and also well versed with ERP software for Material Management system

Master Of Business Administration - Mba, Operations Management And Supervision

pursuing

Graduation In Mechanical Engineering, Mechanical Engineering

Activities and Societies: charted engineer

Sgv Govt. Engineering Collage,Bharatpur., Mechanical Engineering

Higher Secondary Education, Math Science