Rakesh Kumar Email & Phone Number

Haryana, India

Pantnagar

Bhiwadi

Lead a Program Management, Manufacturing Excellence and Operations Activities.

Gurugram, Haryana, India

Leading a Project of Manufacturing Excellence to Establish New Production Assembly Lines and Machine Shop, Monozukuri Implementation, PQCDSM Improvements and all Manufacturing systems establishment as per latest requirements of automotive industries. (Work Site- Sunbeam lightweighting solution Private Limited, Gurugram & Caparo Maruti Limited, Udyog Vihar, Gurugram)

Manesar

Worked as a Head of Section-Assembly Lines and Machining Parts Area Looking after overall production, quality, rejection control and Dispatch. Budget annual planning & Preparation for department Investment, Cost & expenses. Monthly PBMM data gap analysis & recovery plan preparation and sharing with business planning section. Monthly department KPI review and Improvement plan sharing with management. ITO (Individual Trail Out), TTO (Total Trail Out) & HVPT (High Volume Production Trail) events for Steering Column, ECM, Fan and Blower Motor assembly lines. Line Balancing & Cycle Time Reduction through Proper Time & Motion study. Problem analysis and implementing corrective and preventive actions at the time of New Product Development. Continuous improvement in manufacturing process & work place to achieve higher productivity. Daily production problem (Bekido Meeting) & Quality problem (Asaichi Meeting)  Maintaining requirement of ISO/TS-16949 requirements, Now Transit to IATF 16949. Ensuring completion of daily Production Target. Ensure Optimum utilization of all the lines and planning of production resources. Department Annual plan Preparation alien with MD policy and Execution.  Prepare reports of Factory for information to Management. Development and implementation of Manufacturing Systems, PBMM data management and sharing with management. Planning & Implementation of Japanese systems like Kanban, Kaizen, 5S, 3K, 3G. Data Capturing and analysis for identification of Gaps and plan for improvement. Generate feedback to internal customers and suppliers. Initiate various improvement actions for productivity and quality engagements.  Prepare Training modules, provide training and upgrade skill of different people in department. Inventory Optimization. Eight Visual Control Implementation and monitoring. Working in ERP environment for entering data.

Jhajjar, Haryana, India

Act as a Leader to establish Assy processes of thermal/Heat exchanger business from line layout design to till SOP.

Bawal

Worked as an Assembly Production Section Incharge*Overall Responsible for Daily Production Plan Achievements, Quality Control and customer dispatches*Training Modules preparation and trainings given to subordinates as per Training need Identification.*Handling of Production Manpower and their IR issues take care*Weekly and Monthly Management reports Preparations and sharing with Management.*Shift Control plan preparation and communication with Subordinates.* Taking care of Daily Production Issues and coordinate with Support Departments.*Kaizens plan preparation and monthly kaizens carried out and submission.*Internal planning for Man, Machine and Material*Esurance of Consumables and planning for Procurement.*Responsibilities of Robotic Welding, CNC Programming & Fixtures maintenance & development.

Dharuhera

Worked as a Line Leader & Shift Coordinator- Assembly Shop*Overall responsible for Shift handling, Production Planning and Daily Plan Achievement.*Manpower Allocation as per their skill.*Operators Training and Skill Matrix Preparation.*Work Instruction, Operation Manuals Preparation as per Control Plan.*Preparation for Customer Audits and Visits.*Daily Rejection analysis and plan preparation for Improvements.*Poke yoke confirmation and action for defect outflow to PDI*Participation in QC Circles*Customer claims Investigation reports preparation and sharing with Quality department.