Rıdvan Ayşakar Email & Phone Number

Roding, By, De

Roding, Bavaria, Germany

Istanbul, Turkey

Project Management: Plan, manage and implement projects to improve product design and production precision and make automation assembly line investments collaborating with the global team. Determine products and calculate ROI & feasibility. Produce assembly line technical specifications and concepts by identifying each assembly step, essential test and control stations, and other quality factors. Lead supply chain processes by negotiating with suppliers and collaborating with the Law department for agreements. Create and deliver reports to top management for investment approvals. Set up design review meetings with suppliers to ensure equipment is aligned with technical specifications. Approve the final design and supervise the commissioning process. Organise and manage factory acceptance tests (FAT) and site acceptance tests (SAT) to control acceptance OEE parameter consistency. Monitor and track line performances after starting mass production and report investment realisation rates.• Achieved to increase manufacturing capacity.• Reduced manufacturing labour cost.• Ensured a decrease of FTE .o Automation Projects: Switch Assembly Line & Phase-1 Project (2018), Double Socket Assembly Line Project (2019), Rivet Threading Automation Machine Project (2019), Switch Assembly Line phase-2 Project (2019), Socket Assembly line Project (2020).o Non-Automation Investments: Injection Machines & Cartesian Robots (2018-2021), Metal Cutting Press Machines Project (2018), Rivet Forging Machine Project (2019).

İstanbul, Türkiye

Design: Lead the transformation process from manual production to mechanisation and industrial automation by planning and implementing new projects to reduce cost and increase production capacity and efficiency. Create automation stations and assembly lines design concepts, including assembly machines, fixtures, tools, manual assembly tables, gripers, blister and magazine systems. Produce 3D engineering designs and engineering documents such as technical drawings, calculations, reports. Plan project schedules and budget and track each project step, involving design, purchase, assembly, programming, debugging, commissioning, and start-up, to ensure all phases align with project specifications. Progress modifications and revisions in existing automation machines. Guide and support the maintenance team for technical issues. Supervise and mentor the team of 5 design engineers. • Double Frame TampoPrint Line Project: Ensured a decrease of FTE.• Frame Blister Magazine Line Project: Reduced relevant storage area by %50 through making a new frame blister and magazine line.• MCB Test and Riveting Automation Line Project: Automation system for the new product.• MCB Manual Assembly Lines Project: Manufacturing line for the new product.• Frame, Button/Lid Screwing Automation Machine Project: Ensured a decrease of FTE• Manual Screwing, Riveting, Inserting Tables Project: Manual systems for the new products.

Mie, Japonya

TV & Data Socket Automation Assembly Machine Project: Designed work stations, CAM driven mechanical systems and manipulators by producing time charts and making calculations to draw CAM surface by admitted methods. Developed other automation and robotic systems, which integrated with production methods such as injection, metal cutting and manual assembly.

İstanbul, Türkiye

Developed mechanical designs of special machines, fixtures, tools, handling systems, grippers for manual and automation processes for electrical components. Generated revisions in the existing machines when necessary.• Assigned to a global role in Japan as a Mechanical Design Engineer temporarily due to high performance and significant contributions to mechanical design and development process.

İstanbul, Türkiye

Designed and built mechanical systems and devices by making engineering calculations and analyses working closely with the global team in Germany. Modify existing machines for higher functionality and lower cost. Developed manufacturing technical drawings in accordance with technical standards. Prepared and entered BOM lists for the ERP system. Created pneumatic, hydraulic and lubrication system designs and produced schemas, energy efficiency, works for hydraulic systems. Analyse customer’s manufacturing requirements and suggestions collaborating with the service department.*Developing manufacturing drawings in accordance with applicable standards.*Preparing and entering BOM lists for SAP system.*Designing pneumatic,hydraulic and lubrication systems and preparing schemas. Energy efficiency works for hydraulic systems.*Keep close co-operation with service department in order to analyze and take actions about customer requirements and suggetions.

Kocaeli, Türkiye

Developed and optimised mechanical systems and machines for float glass lines collaborating with the Switzerland design team. Produced manufacturing technical drawings in line with applicable standards. Determined manufacturing methods and ensured manufacturers fabricated components. Designed pneumatic and lubrication systems and created schemas. Performed quality control of parts, testing and commissioning machines on the field. Managed machine budget and arranged industrial/technical equipment searching & purchasing phase. Created machine manuals, datasheets, design documents, operating and maintenance manuals.*Designing pneumatic and lubrication systems and preparing schemas.*Quality control of manufactured parts, testing and commissioning machines on the field.*Leading machine budget and arrange industrial / technical equipment searching & purchasing phase.*Creating machine data sheets, design documants, operating and maintenance manuals.

Afyonkarahisar, Türkiye

*Designing and optimization of mechanical components.*Developing manufacturing drawings in accordance with applicable standards.*Selection of manufacturing methods, planning machining and welding pruduction of the machines.*Improving manufacturing efficiency by planning work flow.

Bursa, Türkiye

*Designing HVAC (Heating, Ventilating and Air Conditioning) systems.*Controlling field mounting works.

2,2, Bachelor Of Science Degree, Mechanical Engineer

4,57, Fen Bilimleri (Burslu)