Thomas Daugherty Email and Phone Number
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Principal Engineer Silicon Photonics Process and material development; involved in initial design efforts, provide details and capability of current equipment platform, define where new equipment & processes are required, evaluate how new materials can be incorporated into existing equipment set, develop new processes as needed, develop new materials as needed - primarily adhesives and polymers via fillers and custom blendsEvaluation of new equipment, work with existing equipment vendors on technical roadmap, engage with new equipment vendors to understand capabilities and limitations, established strong relationships with vendors and drive capabilities to meet our future needs, define equipment prove-in and buy off criteria, define introduction into manufacturing including training, documentation, SPC, troubleshoot tree, FMA techniques, service & maintenance, upgrade and modificationDesign and verification of new piece parts, strong interaction with piece part vendors, review available and potential techniques, review drawings and critical dimensions, review measurement techniques for critical parameters, review cleanliness and cleaning techniques, determine acceptance criteria, track lot to lot variations and drift, drive for improved quality and reduced cost, define material handling and storage requirements, define material testing methodology - SEM/EDAX, DSC, TGA, TMA DMA, optical profilometer, shear and pull testing, IR camera, C-SAM, surface properties, cleaning techniques (plasma, UV ozone, solvent, ultrasound), define thermal treatments prior to assembly, Responsible for new processes from development into manufacturing - optical alignment and die attach processes, ensure the process passes pre-qual, documentation and training, introduction into manufacturing up to an agreed upon ramp rate, define the acceptable variation in both piece parts and equipment that will achieve a successful product, provide support to manufacturing for any issues, maintain close interact with manufacturing, monitor large sample sizesDevelopment and modification adhesives and polymers via fillers, initiators and base resin, extensive accelerated aging (TC and DH) to determine dimensional stability, mechanical strength, out gassing, thermal conductivity, corrosion, environmental chambers and test equipment, silane adhesion promoter Regularly attend conferences and training in order anticipate new processes and materials which will be available to us in the near future, VFM, Au to Au diffusion bonding, IR imaging, new adhesives and substrates,
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Principal EngineerMacom Feb 2018 - PresentUnited StatesSilicon Photonic Process & Material Development -
Si Photonics Process And Material Development EngineerCisco (Formerly Lightwire, Inc.) Jun 2010 - Feb 2018Allentown, PennsylvaniaProcess and Material characterization and development.Lead engineer on Next Gen Si Photonics Reliability and agingDimensional stability of optical jointsLaser attach via thermal & laser heatingDesign aligners & bondersEquipment vendor interactionPiece part characterizationEpoxy cure characterization Solder characterization NPI up to initial ramp rateCSAT and FATYield and Cycle time improvementMicrowave curingSEM/EDAX analysisOptical & contact profilometerDSC, TGA, TMA, DMA, Rheology, contact angleFMA analysis -
ConsultantDaugherty Aug 2005 - Sep 2013United StatesImproved adhesion of glass to sputtered aluminum through control of contamination and surface treatments. Material testing of adhesives and surface treatmentsProcess development and characterization for alignment and bonding of subcomponents utilizing a custom pick and place system.Process development for a shape memory alloy used in optical alignment
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Mts / Lead Process Development Engineer IvLucent Technologies Jan 2000 - Jun 2010United StatesDevelopment of new processes in R&D up to an initial ramp rate, Transfer of these processes to overseas mfg facility and responsible until production rate achieved. Input of Process Capabilities into Design and New Product DevelopmentFire fighting for manufacturing processesYield and cycletime improvement of existing manufacturing processesInvestigation of new materials - primarily adhesives and surface treatments -
Site Manager & Coordinator / Application ScientistTherma-Wave Jun 1995 - Jan 2000Responsible for the day to day operations and maintenance of all Therma-Wave equipment for Lucent Technologies located on the East Coast.Development of new "recipes" with which to optically measure the thin film properties (t, ir and e) of newly development materials
Thomas Daugherty Skills
Thomas Daugherty Education Details
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Material Science / Polymer Science -
Philosophy -
Physics
Frequently Asked Questions about Thomas Daugherty
What company does Thomas Daugherty work for?
Thomas Daugherty works for Macom
What is Thomas Daugherty's role at the current company?
Thomas Daugherty's current role is Principal Engineer at MACOM.
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What schools did Thomas Daugherty attend?
Thomas Daugherty attended Lehigh University, Temple University, Lehigh University.
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Thomas Daugherty has skills like Characterization, Materials Science, Six Sigma, Optical Fiber, Program Management.
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Thomas Daugherty's colleagues are Ellen Zhou, Adoris Michael, Manish Gupta, Houzefa Moula Karimdjy, Michael Oconnor, Muinguilo Francisco, Paolo Brosera.
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Thomas Daugherty
Driving Transformation Through Engaged Leadership, Coaching, And Creative Wellbeing.Lagrange, Ga
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