Thomas Devlin Email & Phone Number

Canton, Massachusetts, United States

Tampa, Florida, United States

Tampa, Florida, United States

Canton, Ma

Global Program Management for new product launch and improvement programs. Pressure sensors for industrial markets in EU/Asia & Americas

Woburn, Ma

Project Engineer / Project Manager of Cooling System product development efforts in Solar Energy, Electric Bus, Railway traction converter and other applications.Responsible for all aspects of product development from quotation and proposal through prototype and pilot production.Document all stages of product development in compliance with AS9100 quality certification including: risk management, design review, project management, failure modes and effects analysis, and production readinessUtilize heat transfer software and thermal engineering formulas to select quality components that meet customer’s requirements while achieving target cost.Conduct preliminary and critical design reviews with customers to facilitate transparency in the product development process and preclude project delays.Provide comprehensive and detailed system proposals including: detailed cost, solid models, performance data, MTBF reliability data, power consumption and sound pressure levels.Create system bills of materials, plumbing & instrumentation diagrams, electrical schematics, refrigeration schematics and acceptance test procedures for all prototype efforts.Responsible for all design Verification and Validation processes.

Woburn, Ma

Project Manager of Cooling System and Coldplate product development in Military and Commercial applications.Project Engineer for Recirculating Chiller system and Ambient Cooling system product development programs in various markets such as Telecommunications, Medical, Solar Energy conversion, etc…Support four (six station) assembly lines producing standard and custom recirculating chillers and liquid cooling systems for strictly regulated medical device OEM’s.Lead all pilot-production builds while defining tact-times, balancing stations, creating solid model assembly documentation and locating point-of-use inventory.Submit Supplier change requests to large medical device OEM. Document and implement changes upon validation and approval.Responsible for all CAPA (corrective action / preventive action) requests issued by OEM’s.Technical lead on all vendor teleconferences regarding component failures and corrective actions.Review discrepant material for appropriate disposition. Disassemble pumps, motors, valves, etc… to perform failure analysis.Develop monthly reports and charts from internal defect database showing defect trends and quality audit improvements.Design tooling, fixtures and test equipment to facilitate efficient assembly and test processes.Define calibration criteria for gauges, meters and other system qualifying equipment.Successfully reduce individual system costs by 10% on mature designs by sourcing new parts, incorporating new technologies, eliminating parts and reducing labor.Identify and visit potential vendors to evaluate processes and quality systems for qualifications. Design wire harnesses on new systems for efficient assembly. Document for turn-key procurement.Review components and processes for RoHS compliance and determine changes where applicable.Lead on several Lean manufacturing initiatives including Kaizen events, Value Stream Mapping projects and 5S improvements.

Canton, Ma

Manage production staff of 35 employees in four departments.Plan and schedule supplies and resources to achieve 100% on-time delivery goals.Utilize Oracle MRP software to create work orders, transfer materials and run daily reports.Motivate and develop team through cross-training to identify strengths and maximize efficiency.Assess problems with Engineering/Quality to determine root cause and re-train employees to eliminate customer returns.Manage Kaizen/5S project for in-house supplier replenishment system.Outline skills and requirements for open positions and conduct interviews.Communicate inventory issues to Materials Manager to ensure timely receipt of stock.Maintain ISO9001 compliant documentation in all areas assigned.Schedule equipment maintenance/calibration with Engineering to maintain compliance and reduce downtime.

Sharon, Ma

Provide support, training, documentation, tools and fixtures to production staff.Implement continuous-flow manufacturing layouts using Kaizen methods and Kanban material replenishment.Review work-cell times and balance lines by reducing set-up, improving processes, cross-training and outsourcing.Transition new products from the prototype stage to the production stage.Create and implement assembly and test documentation as company prepares for ISO certification.Maintain accurate documentation by implementing Engineering change orders.Review discrepant material to determine disposition and account for scrap costs.Address suppliers on quality issues to define appropriate corrective action.Review Field Service reports to identify necessary design/process improvements.Communicate manufacturing needs to Engineering during new product design projects.

Wilmington, Ma

Manage production staff building complex metal cutting machines.Accountable for meeting quarterly build schedule and manufacturing budget.Implement and maintain all manufacturing assembly procedures and guidelines.Hire, train, motivate and develop new production employees.Interact with Purchasing Department to expedite shipments and satisfy build requirements on time.Schedule outside contractors and provide specifications for production floor equipment and facility requirements.Transition new products and features from prototype stage to production stage.

Wilmington, Ma

Provide support, training, documentation, tools and fixtures to production staff.Re-design manufacturing floor layout to accommodate new product lines while maximizing production efficiency and optimizing material flow.Develop and document complete assembly and test procedures for new product lines.Create electronic test fixtures for diagnosing, calibrating and testing machine control boards.Improve set-up and run times in machine and weld shops to increase efficiency and improve quality.Submit engineering change orders to update, modify and correct assembly prints and bills of material.Provide engineering support to suppliers improving quality and eliminating rework.

Medford / Wilmington, Ma

Instruct customer training classes in CAD/CAM programming and CNC plasma cutting machine operation.Accountable for technical phone support of over 150 customers.Perform customer demonstrations at trade shows, and distributor open-house events.Provide Regional Sales Managers and Distributors quality sample parts, time-studies, and process costing.

Master Of Science (Ms), Systems Engineering

Bachelor Of Science (Bs), Industrial Management