Process Engineer
As the sole process engineer for ACD's two largest commercial spray drying units, I was responsible for overseeing and supporting daily production, monitoring KPI's, identifying areas for process improvement and leading major CAPEX projects. In addition to standard process engineering duties, my role often times reflected that of a production engineer, supervisor, and raw material coordinator. With 90% of my work being performed on the production floor, I managed operators and supervisors to expedite changeovers, setups, and campaign startups. My work ethic, personality, and leadership style garnered respect among production workers which increased moral and efficiency greatly during my tenure.Notable achievements include: - Led a project to reduce raw material inconsistency in a process producing calcium peroxide by effectively communicating technical and financial process issues with the customer. Resulted in a 33% increase in our production rate and $200,000 in annual savings for the customer.- Developed a new process to increase throughput of potassium cetyl phosphate by 87% by identifying major problem areas in the preceding process, sizing new equipment, and tuning key process parameters. - Other responsibilities included regular plant/equipment inspections, improvement of current PM practices, and preparation of batch records, SOPs, production summaries, process P&ID’s, mass balances, and emissions calculations.