Thomas Sigl Email & Phone Number

Plymouth, Michigan, US

Milwaukee, WI, US

Plymouth, Michigan, US

• Manage activities for 7 Direct Reports – Lean Six Sigma Black Belts, Data Admin, Facilities & Interns
• Led Plant Turnaround plan to achieve profitability
• Developed and executed Team Leader CI Training Program
• Lead Plant Activities during AMS Acceleration Projecto Achievement solidified by Manufacturing Excellence VP and Adient CEO Visits.
• Lead Plant AMS Champions to achieve Level 3 AMS (Adient Manufacturing System) certification.
• Prepare, Organize presentation material and lead Shop Floor Tours for all visits.

Cork, Ireland, IE

Cork, Ireland, IE

• Implemented OEE (MU) data collection system / measurement system.
• Implemented 5s procedure / standards.
• Lead capacity improvement project for the BMW Program.o Development CI Roadmapo Track Progress on Gantt Charto Reviewed updates with BMW Supplier Development Lean Teamo Review Progress and Metrics with Adient and BMW.
• Completed / Document 51 Continuous Improvement Projects – achieved $13,047,834 in Hard Savings, $994,330 in Cost Avoidance.
• Implemented Energy Hunt Initiatives, LED Lighting, Air Leak Audits (Procedure), Occupancy Sensors. Also reported Best Practices during Global CI Conference.
• Completed Six Sigma Training.

Southfield, Michigan, US

• JIT Tier 1 Automotive (Customer: Hyundai).
• Manage 120 production Associates, Group Leaders & 8 Team Leaders.
• Implemented 5s program.
• Trained all production associates in 5s.
• Lead 3 Kaizen Events. Line Balancing Kaizen (Reduced Cost by $200,000), Visual Management Kaizen & Small Market Kaizen (Layout & VM).
• Conducted training in Lean Overview, Level Loading, 5s, 7 Wastes, Visual Management to Kaizen Team Members.

East Hartford, CT, US

• Assisted in managing the first phase of the visual factory implementation. Included managing the completion of the CEC Lobby, 1st articles of the Archways, Cornerstones, Workstation signage and the Welcome Center.
• Completed the layout of the Marshalling area for the V2500 kit carts.
• Managing Contractors (Installers, Designers, Painters, Electricians…etc.)
• Seeking out suppliers for various projects. (Requesting quotes...etc.)
• Designed new Visual Display Concepts.
• Coordinating installations to meet all deadlines.

Concordville, PA, US

• Gained international experience and embraced unique challenges working in Mexican Culture.
• Coached Production Supervisors in the functions of their roles. Focusing on Company expectations in Safety, Quality and Delivery.
• Implemented and monitored recovery plans in order spikes for Automotive Customers.
• Assisted Supply Chain to plan replacement orders for critical components.
• Implemented a shop floor wide 5s program. Benchmark the department at a score of 2.2. The Program has leaded an increase to a 2.9 within 1 month.
• Created communication tools to improve communication between Planners and Supervisors. The planning scheduling board has lead to a decrease of job completion time from 3 days to 1.2 days. Implemented Lean tools such as.

Concordville, PA, US

Managed Manufacturing and Production Value Streams. Maintained a safe working environment. Created a flexible work between departments. Flexed resources to bottleneck areas. Scheduled Production Orders to maximize Machine Efficiency by reducing set ups with out effecting on time delivery to costumers. Responsible for overall performance of combined value.

Concordville, PA, US

• Managed the E3 Assembly Production Cell. Maintained a safe working environment. Accomplished 0 Accidents or Near Misses in the 2.5 year time frame. Scheduled Production Orders to maximize machine efficiency..
• Assisted Production Supervisor in Determining Root Causes to improvement Quality and OEE.
• Participated in Lean Events such as Value-Stream Mapping, 5s, and TPM.

Concordville, PA, US

• Followed all Departmental and Company Safety Procedures.
• Ran production to all quality standards and documents. Utilized measurement devises such as go/no gauges, pin gauges and venires calipers to achieved 0 MRR’s.
• Set up and trouble shoot Die Cast Injection machines to maintain the highest quality standards while achieve the maximum OEE. Machines ranged in 2X2 Techmire to a 125 Ton Frech.

Concordville, PA, US

Bachelor Of Science In Business Administration, Business Administration And Management, General

Associates, Liberal Arts In Science