Vinay Kumar Email & Phone Number

Bengaluru, Ka, In

Bengaluru, Karnataka, India

⏩ Leading a mechanical team across diverse projects, including Flex Nozzle and TVC with Electromechanical Actuators for Lunch Vehicle Rocket, LASI Satellite, and Power Distribution Systems, PPU, APU for launch vehicles and Propulsion Unit.⏩ Preparation and technical reviews for Preliminary Design Review (PDR), Critical Design Review (CDR), ICD, CAD design, drawings, and BOM, DFMA, tolerance stack-up, DFMEA, functionality, performance, and ensuring compliance to specifications.⏩Performing Mechanical analysis, including linear/nonlinear structural, dynamic analysis, MBD, Vibration analysis (Modal Random, Harmonic, Shock) using Ansys⏩Collaborating effectively with Cross Functional Teams (CFT) and maintaining clear communication with customers to understand and meet project requirements.⏩Implementing scope control and change management strategies to adapt to evolving project requirements.⏩Supporting manufacturing, assembly integration, testing activities, Root Cause Analysis (RCA), and providing corrective action (RCCA) guidance to resolve issues promptly and ensure adherence to quality standards.⏩Offer guidance, mentorship, and technical oversight to team; Plan and allocate resources effectively to ensure optimal project performance and utilization.

Noida, Uttar Pradesh, India

⏩ Led a team for designing SPM for manufacturing of Spatula Needles (Needle Diameter 0.28mm - 0.4mm and Length 6 -12mm).⏩ Played a pivotal role in Healthium Innovation Centre team, specializing in design, development of SPM and New Product Development (NPD).⏩ Delivered engineering support for the optimization of products, processes, tooling, jig fixtures, machines, and equipment, ensuring they met quality, production, and specification of Suture Needles.⏩ Reviewed detailed design, manufacturing and assembly drawings incorporating comprehensive GD&T and BOM.

New Delhi, Delhi, India

⏩ Design and developed products (Actuator and Leona) to assist ostomates in controlling stool evacuations and restoring normalcy in their lives.⏩ Led the full lifecycle of product development from initial concept through design, prototype testing, manufacturing, and implementation, ensuring systems and components met specified needs and requirements.⏩ Carried out experiments and tests to fulfill pre-clinical trial requirements, assessing the final product’s performance, reliability, and safety⏩ Utilized DFMA and DFMEA to enhance designs and mitigate potential malfunctions.⏩ Evaluated, reviewed, and released designs, detailed manufacturing parts, and assembly drawings, incorporating comprehensive GD&T and BOM.⏩ Offered manufacturing support and coordination for 3D printing, additive manufacturing, and molding processes, ensuring production quality and cost effectiveness.

Delhi, India

⏩ Led a team in designing, developing and commissioning various projectsa) Spent Fuel Transfer Machine for Away from reactor (AFR) facility KKNP Nuclear Plantb) Automated Production Line for Railway Elastic Fastener (ERC Clip)c) Automated Production Line with Oil & Water quenching for Rotavator Blade, Sonalikad) VOG Hepa Filter handling and transferring system, BARC, Trombaye) Cell Isolation door for BARC Kalpakkam and AVS Tarapur.⏩ Carried out design calculations, prepared Design Basis Reports (DBR), and performed Structural FEA to validate stresses, structural strength, and functionality. Selected appropriate standard parts and components for designs.⏩ Scheduled project phases and timelines to ensure timely and effective project delivery.⏩ Collaborated with multi-disciplinary teams to establish working protocols and processes in line with customer requirements.⏩ Prepared and reviewed final detailed manufacturing part drawings and assembly drawings, incorporating GD&T and BOM.⏩ Formulated protocols for manufacturing, assembly, testing, and other project phases, ensuring adherence to quality standards and timelines.⏩ Collaborated closely with the manufacturing and procurement departments to plan and execute projects efficiently, optimizing manufacturing processes, materials procurement, and cost-effectiveness.

New Delhi Area, India

⏩ Design & engineering and commissioning of various product and projectsa) CRDI Tube (Diesel and Petrol Engine) Autofrettage Machine, Pressure rating: 1,10,000 psi (7586 bar)b) Anchor bolt Testers (Capacity: 30kN, 80kN)c) Design of Trolley and Conveying System for Shielding Cask For BARC, Trombayd) CPV Solar Tracker design (Capacity: 3kW, 6.4kW, 12.8kW)e) Hydraulic Brake Hose Burst Test Rig, Pressure rating: 29,000 psi (2000bar)f) Automated Robotic Production Line for Axel Hub Wheel using Forging Press⏩ Developed concept designs (2D & 3D), detailed designs, and prepared comprehensive part and assembly drawings, including manufacturing drawings with GD&T and BOM.⏩ Prepared Design Basis Reports (DBR) and conducted design calculations, performed Structural FEA to ensure design robustness and functionality.⏩ Established protocols for manufacturing, assembly, testing, and maintenance operations, and developed operation manuals for machines and systems.⏩ Coordinated closely with manufacturing (part and assembly) and procurement departments to ensure timely procurement of standard parts and raw materials, optimizing project planning and execution.

Greater Noida

⏩ Taught courses like Strength of Materials, Machine Design, Theory of Machines, and Mechanical Design Laboratory.⏩ Provided guidance and mentorship to students, facilitating their learning and development in mechanical engineering concepts and practical skills.

Greater Noida

⏩ Designed Special Purpose Machines (SPM) and performed Reverse Engineering.⏩ Developed CAD models and detailed manufacturing drawings (SolidWorks, CATIA), incorporating GD&T to streamline production.

⏩ Studied about Plastic Object Paint Assembly and worked on project“improvement of child logistic parts”.

Master Of Technology (M.Tech.), Mechanical Design Engg., Cgpa 7.8 Cpi

Bachelor Of Technology (B.Tech.), Mechanical Engineering, 74.52%