Babu Thiyagarajan Email & Phone Number

Mahwah, Nj, Us

Rockleigh, Nj, Us

As Discipline Lead responsible for understanding and assessing project requirements, agreeing on budgets and timescales, design and development new product from concept (3D CAD), Prototypes stage to production for Consumer Electronic Communication devices (i.e. Tablets, Speaker phones, Display, Audio).Develop System level architecture for Product requirements, perform detailed analysis & testing plan for product (DFMEA) , Risk Assessment Designing mechanical parts, modules, and subsystems, Material selection for Thermal Management, Perform DOE, DFA, DFMEA, Tolerance Stackups during design stage.Performing and checking engineering calculations, and generating and checking engineering estimates using Six sigma methodology toolsEnsuring the quality outputs to schedule, and managing suppliers for cost-effective and timely deliveryCollaborate with cross functional teams & other disciplines to optimize Thermal, Acoustic, PCB, electrical engineers , Hardware & Manufacturing selecting cost effective design in the early stage .Document best practices, SOPs and maintain a library of proven designs. Expertly integrating so many different pieces into brand new products.Designing and selection of mechanical components, create outlines for PCB, FPC, connectors, Touch Screen Display, LED, Thermal Solution, connectors, USB etc.Design structural Enclosures (Plastic, Sheetmetal, Die Casting)

Teaneck, New Jersey, Us

Working at Schindler Elevator US corporations R&D team as Mechanical Design engineer (Contract) more on to Structural Design & Development As part of R&D team below are my roles & responsible• Prepared project scope, schedule and estimation of hours part of NPI mechanical team.• Implement assigned Engineering Change requests from various part of organizations Team (field , Program , industrial )• Lead complete design project from conceptual to production within Change Period • Generated 3D concepts conducted FEA calculations, proof of strength, and executed prototype validation through engineering testing • Worked cross-functionally with manufacturing, electrical team, physical testing & prototype supplier• As global organization interact with counterparts in Europe, India & China various time zone.• Prepared engineering technical documentation for implementation • Communicated project status to factory/ industrialization and leadership teams• Ensured all Safety codes requirement were met. (ASTM 17.1)• Design 3D CAD concept using Creo 3.0 , validated in Top Down Assembly ensuring form fit function • Conducted cost analysis for new and modified product concepts from design through production launch to maximize product value and competitiveness using aPriori software • Validated designs with Creo Simulation FEA • Conducted engineering calculations to determine the size and strength of components & Run Tolerance stack up analysis • Create & Release 2D CAD drawing , models & engineering documentation through Windchill PLM , Document in SAP & ERP system .• Work with suppliers and contract manufacturers to ensure processes were capable, sufficient controls were in place, and that delivery requirements and met cost target

1. Understanding the design requirements from product technical specification for NPI program 2. Working on building up concepts to meet the design requirements by using predictive engineering techniques 3. Involving the tool makers/Part suppliers during the design and development of product for design for manufacturability and assembly 4. Using DFSS TOOLS like 7 ways, DOE and LGQ during the product Development. 5. Use PTC CREO II to develop the preliminary concepts and check for the global interferences constraining the parts designed using Top down methodology 6. Using Snap Calculations, FBD, DFMEA, Tolerance Stack up(RSS Method), during the design development phase 7. Meeting the aesthetic/appearance standards for sheet metal and plastic parts and product marketing requirements that were set prior to developing the product technical specifications 8. Intensive study for the material Selection for the components of plastics and sheet metal. 9. Work with the technicians for Validating the design with Test procedures to prove the function and reliability of the product 10. Using 3D printing and other available rapid prototyping techniques during the design and development phase 11. Working with cross functional teams like Electronics,manufacturing, Quality during the design development phase 12. Working with Sourcing and suppliers to identify potential new processes and techniques across the globe and reduce the manufacturing cost and thereby increasing the profit margin

Pune, Maharashtra, In

1. Handling Rack subsystem in Dishwasher team with 6 people from offshore.2. Modelling Plastic and Rack Components (Sheet Metals & Wire) and releasing drawings. 3. Tracking (CAD Request) & delivering the drawing and models as per client requirement in time from offshore team member.4. Interacting with onsite engineer and understanding the design team requirement and transfer the same to subsystem team member.5. Generating cost out conceptual engineering design.6. Quality Check of Sub-System drawing & BCNs.7. Preparing BOM & Releasing structure through wind chill PLM tool.8. Handling Dishwasher subsystem level TDD to find Interferences. 9. Reviewing for manufacturability with clients.10.Preparation of Detailed Component & Assembly Drawings using Creo Parametric 2.0.11. Reporting to PLL (Project Line leader) & Onsite Sub System Leader.12. Interacting with onsite design Team Daily basics in WebEx.

Pune, Maharashtra, In

During this period working As entry level engineer program on New product design & Development Project