David Casey Email & Phone Number

Mooresville, North Carolina, United States

Mooresville, Nc

Provide value-added services for customers including test cuts, process review and process improvements. Work with training personnel to develop test cut and demonstration material.

Charlotte, Nc

Conduct ESPRIT customer training for milling, turning, mill-turn and swiss-type machining. On-site training for specific customer applications, support customers via ESPRIT Support Web. ESPRIT contract programming.

Greenville, Sc

Manufacturing Engineer for milling manufacturing cell. Proxy engineer for cylinder and driveshaft manufacturing cells.Milling manufacturing cell consisting of--3x Deckel DMC80H Duoblock horizontal machining centers with HSK100 spindle connection and automated pallet pools. Used to manufacture portblocks and housings for hydraulic pump assemblies.-1x Deckel DMU65 Monoblock 5-axis vertical machining center with HSK63 spindle connection.-4x Deckel DMU50 5-axis vertical… Show more Manufacturing Engineer for milling manufacturing cell. Proxy engineer for cylinder and driveshaft manufacturing cells.Milling manufacturing cell consisting of--3x Deckel DMC80H Duoblock horizontal machining centers with HSK100 spindle connection and automated pallet pools. Used to manufacture portblocks and housings for hydraulic pump assemblies.-1x Deckel DMU65 Monoblock 5-axis vertical machining center with HSK63 spindle connection.-4x Deckel DMU50 5-axis vertical machining centers with HSK63 spindle connection.Responsible for maintaining CNC programs across multiple different part families, tooling design/improvements, fixturing design/improvements, programming/runoff of new part numbers, operator checklist creation, operator training. Experience with custom tool holders Wendel "Winkelkopf" milling heads, brazed carbide form tools, solid carbide form tools, "Smart CNC" programming to reduce operator error/crashes, tool length/radius check programs, offset check programs, in-process probing of critical features.Fanuc CNC ControlsSiemens 840D CNC ControlsLogic-based CNC ProgrammingSolidworks 3D Modeling SoftwareAutoCAD 2012 Modeling SoftwareTechnomatix RealNC Simulation SoftwareSAP – Business Management SoftwarePilot Tool Management SoftwareTDM Tool Management SoftwareMicrosoft Suite Software Show less

Greenville, Sc

Manufacturing Engineer for cylinder and driveshaft machining cells.Driveshaft manufacturing cell (turning/steel)-Responsible for overseeing cylinder manufacturing cell consisting of--3x Gildemeister Twin 65 twin spindle, twin turret lathes with live tooling, upper turret with B-Axis capabilities for in-process hobbing of splines and integrated IRCO barfeeders (3 meter) and gantry unloading system.-2x Gildemeister MF Twin 300 twin spindle, twin turret lathes with live tooling… Show more Manufacturing Engineer for cylinder and driveshaft machining cells.Driveshaft manufacturing cell (turning/steel)-Responsible for overseeing cylinder manufacturing cell consisting of--3x Gildemeister Twin 65 twin spindle, twin turret lathes with live tooling, upper turret with B-Axis capabilities for in-process hobbing of splines and integrated IRCO barfeeders (3 meter) and gantry unloading system.-2x Gildemeister MF Twin 300 twin spindle, twin turret lathes with live tooling and IRCO barfeeders (3 meter). Cylinder manufacturing cell (turning/cast iron)-Responsible for overseeing cylinder manufacturing cell consisting of- -8x Gildemeister MF Twin 300 twin spindle, twin turret lathes with live tooling, gantry loading system and integrated Stenhoj broach machines. Responsible for maintaining CNC programs across multiple different part families, tooling design/improvements, fixturing design/improvements, programming/runoff of new part numbers, operator checklist creation, operator training. Fanuc CNC ControlsSiemens 840D CNC ControlsLogic-based CNC ProgrammingSolidworks 3D Modeling SoftwareAutoCAD 2012 Modeling SoftwareTechnomatix RealNC Simulation SoftwareSAP – Business Management SoftwarePilot Tool Management SoftwareTDM Tool Management SoftwareMicrosoft Suite Software Show less

Greenville, South Carolina Area

Manufacturing Engineer for cylinder machining cell.Cylinder manufacturing cell (turning/cast iron)-Responsible for overseeing cylinder manufacturing cell consisting of--8x Gildemeister MF Twin 300 twin spindle, twin turret lathes with live tooling, gantry loading system and integrated Stenhoj broach machines. Responsible for maintaining CNC programs across multiple different part families, tooling design/improvements, fixturing design/improvements, programming/runoff of… Show more Manufacturing Engineer for cylinder machining cell.Cylinder manufacturing cell (turning/cast iron)-Responsible for overseeing cylinder manufacturing cell consisting of--8x Gildemeister MF Twin 300 twin spindle, twin turret lathes with live tooling, gantry loading system and integrated Stenhoj broach machines. Responsible for maintaining CNC programs across multiple different part families, tooling design/improvements, fixturing design/improvements, programming/runoff of new part numbers, operator checklist creation, operator training. Fanuc CNC ControlsSolidworks 3D Modeling SoftwareAutoCAD 2012 Modeling SoftwareSAP – Business Management SoftwarePilot Tool Management SoftwareTDM Tool Management SoftwareMicrosoft Suite Software Show less

Create operator and technician standard operating procedures; compile operator and technician training manuals and assessments. Assist with aPlus (lean manufacturing, continuous improvement) program implementation. Rewrote plant quality manual in order to ensure conformity with ISO 9001:2008 standards and process based auditing. Took part in IBP (Integrated Business Planning) training with Oliver White consultants to implement more efficient work flow and communication between product… Show more Create operator and technician standard operating procedures; compile operator and technician training manuals and assessments. Assist with aPlus (lean manufacturing, continuous improvement) program implementation. Rewrote plant quality manual in order to ensure conformity with ISO 9001:2008 standards and process based auditing. Took part in IBP (Integrated Business Planning) training with Oliver White consultants to implement more efficient work flow and communication between product development, demand management and supply management, to ensure adequate long term forecasting (4 to 24 months) and production planning/scheduling at the plant level. Show less

Used both manual and CNC milling machines, lathes and various machines and hand tools to fabricate custom parts for professors' research and support student projects.Worked on, assisted and was exposed to various projects. Projects include senior BAJA team, senior robotics team, alternative energy vehicles (car powered by ultra capacitors) and an overhaul of the CBM (Condition Based Maintenance) drive train used for vibration analysis of Apache helicopter drive trains.

Performed network troubleshooting and computer maintenance and repairs. Delivered and set up medical equipment. Assisted customers in-store.