Manufacturing Quality Engineer
Westminster, Colorado, Us
• Established and managed active Human Error Management program; company wide program with the goal to reduce defects 30% by EOY. Program developed and launched ahead of schedule.• Collaborated with cross-functional management teams, company wide, and brokered agreements on implementing improvement efforts to reduce non-conformance and waste at the manufacturing and engineering design level.• Applied Lean Six Sigma methodologies to drive improvement initiatives via CAR and RCA processes; and to develop custom made tools for the quality engineering organization using SPC, Pareto and Control charts.• Successfully Lead quality improvement project with goal of reducing, by 100%, the number of NCRs generated from missed manufacturing operations by applying DMAIC methodology.• Created visually impactful dashboards in Excel and PowerBI for data and performance reporting, by using XML, SQL, and Access. Extracted, interpreted, analyzed data to identify key metrics and transformed manufacturing data into meaningful, actionable information, to drive continuous improvement efforts.• Collected, cleansed and provided analysis of structured data used for data modeling, SPC, trending and bench-marking; also used for driving decisions for high-priority, enterprise initiatives involving product development and process improvements.• Reviewed and approved manufacturing work orders for multiple manufacturing sub-subsystems; reviewed and authored structural and composites engineering processes and procedures.• Managed major FRBs for cross program mechanical products, driving key decisions, leading to improvements in manufacturing and testing procedures.